I'm going to have to replace my oil cooler hoses soon on my '82 K2500 6.2....
I have a 6.2 a friend gave me that has a busted crankshaft,when I removed the fittings in the block that the oil cooler hoses screw onto,they both had 3/8" NPT pipe threads,thats what the block was tapped for..(1987 engine!)..the fittings looked to be for a special O ring or flare fitting..
My oil cooler lines go from rubber to metal and back to rubber--they start as metal at the block fittings/adapters,and then turn to steel,where they go behind the radiator and into the cooler.which is on the passenger side,a stupid place in my opinion,same with the tranny cooler,thats on the "wrong" side (drivers side) ,forcing you to need lines much longer and hard to route..
I have not been able to get a straight answer about using pipe plugs to simply blocvk off the cooler lines in an emergency ,should one fail on the road..from what I gather,there is a by-pass valve in the block so the engine wont starve for oil should the cooler become clogged or a line restricted,but I suppose that will reduce flow to the bearings,etc..looking in a GM service manual,it shows the oil flow going from the pump goes directly to the cooler FIRST,then onto to engine and bearings,etc..
One guy said he has "removed" the oil coolers from several 6.2's in his fleet of work trucks after the lines failed,by using a "loop" of high pressure hose on both oil cooler fittings,and said he's never had any issues runing them without a cooler..his trucks carry heavy loads of cranberries often too..
After seeing how dinky the stock oil cooler in the radiator is when I chopped one out to scrap the radiator,I suppose just going with an aftermarket external cooler would be cheaper than replacing the stock lines and would probably cool better too..