and now some fun stuff.
Couple weeks ago the wife called and said the truck wouldn't start. I drive over and find out it's cranking but not starting. I have spark, fuel pump relay is clicking but I don't hear the pump, it's at 155K so a pump would make sense. It has about 20 gallons in the tank so I have it towed back home.
Once I got home I confirmed I didn't have fuel at the rail and it ran on some starting fluid. Grabbed a fuel pump the next day, dropped the tank and confirmed the OE pump is still in the tank. When I was removing the ring that holds the pump in the tank one of the spot welds broke on the outer ring that's on the tank. Now there is no way to seal the sending unit to the tank, I was pissed so I had to walk away from it.
Couple days later I found a used tank locally for $75, bought that, installed the sending unit, new pump, tank & skid and then siphoned the fuel over. Truck fires right up as usual and we put another 20 or so miles on it before it dies at a stop light while my wife was driving it. She said it's running like crap? I decide to take it to work a couple days later with my tool bag packed and find it's cutting out at speed on the freeway. Like a switch, no power and then power returns in one quick jolt. Really odd. So I get to work OK and four hours later it won't start, same symptoms as before no fuel at the rail and it will start on ether. I figured I got a bad pump again. At 4pm I decide to try again, this time is starts right up! WTF.
So I decided to drive it again today, this time with my multimeter packed in my tool bag so I can diagnose it better if the no-start symptom returns. I try to start it up and the starter stops mid stroke. I hit it again, it struggles and then barely turns the engine over and it fires, running rough......then I smell coolant, see steam out the tailpipe so I shut it down.
Awesome.
Are these the heads that are known to crack? I assume it's worth the effort to pull them both and have them pressure tested, skimmed at the machine shop?