Old thread I know, but it came up in a search.
I think most everyone but maybe driney missed the point of the brace. The "scrawny" rod will not do much except in tension. We've discussed potential driveshaft thrust under load over in the COG forum and depending on the situation it can be quite high. When bottoming out the front shaft or just rapidly compressing it, it will push back on the tcase. Since the front output is offset this acts as a lever to pry the tcase from the tranny. The rod will help support the tcase against this driveshaft thrust load. It cannot not do much of anything else since it is relatively flexible in every other direction but tension.
That's it. the rod is there to keep the trans, transfer and especially the ADAPTER from breaking. Some of the factory adapters are pretty weak. Might not be such a big deal on a stock truck, but on a lifted truck with more driveshaft movement, the transfer is getting tugged on, and shoved forward and back. That bar locks everything in place so that it would have to strech, or the part of the housing it's attatched to would have to snap off before the tranny and transfer take the beating.
Also, DO NOT mount that part of the transfrcase to ANYWHERE that is not supported by the motor mounts or tranny mount. THe motor/trans/transfer need to be able to move together as an assembly. When you rev the motor, the motor mounts will squish on one side and pull on the other. The tranny mount is in the center on purpose. All it is supposed to do is support the weight, not control torque. If you brace the side of the transfer using another mount, you lock down the back of the drivetrain so it can't twist anymore. That may sound like a good idea, but your trans, adapter, transfer are now submitted to all the torque from the drivetrain, and all the outside torque being placed on the drivetrain.
YepIs that the original rod that the plate bolts too?

Would a boxed frame eliminate or at least greatly reduce this threads main concern?
Just thought that I would throw this in. I just clocked my 208 and I just moved the brace to a higher up bolt hole on the bell housing with no mods at all.
Nice! That should certainly help a few guys out.

I agree that's a great idea, but I too would have exhaust clearance problems.Looks good Jim. I couldn't do something like that with mine because the exhaust. I'm planning to wheel again next weekend and after that I plan to make some changes.
And that is why I will run a single side exhaust to rid myself of that problem.