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Half Doors

Discussion in 'The Garage' started by choll3, Jan 12, 2004.

  1. choll3

    choll3 Registered Member

    Apr 17, 2003
    Likes Received:
    Las Vegas NV
    I was at the Moab Blazer Bash in Oct. Someone there had half doors that were cut from the full doors. Anybody know how to do this, pics would be nice. Post here or send to
  2. TrcksR4ME

    TrcksR4ME 1/2 ton status

    Feb 11, 2002
    Likes Received:
    Seattle, WA 98103
    Matter of fact I just started making some. I have a post...

    Before you start you will need to gut the doors and srtip them down to about nothing. Only thing I left was the door latch mech. for obvious reasons.

    I basically taped off the area I was gonna cut out, and used the grinder with a cutting disk to do most of the cutting. Used the sawzall some too. I used the metal that I cut off to make the panels to fill in the gaps. You could also just buy some new sheet metal, but im cheap. I also reinforced the door after cutting everything out with some angle iron and flat stock-these doors have no reinforcement in them at all from the factory.

    Feel free to PM for more details and I have some other pics as well that I haven't DL off my digicam yet.

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