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Has anyone made a full frame

What about modelling the frame dimensions then having Throttle Down Customs custom bend some tube to that shape? They make all sorts of Jeep frames and think I read where Jesse Haines has them bend up his sub frame for some buggy builds. Friends Jeep buggy has a from from them back from when they used to be Advanced Frame Works.

I have no idea what it would cost but I think the costs especially considering shipping would outweigh the benefits.
 
I have no idea what it would cost but I think the costs especially considering shipping would outweigh the benefits.


Yup, shipping a frame could be expensive. But if it was sectioned into less than 48" increments, you can sell a DIY frame :)



Matt, it's the same reason your IBEX came in a box instead of fully assembled :)
 
yeah, I can't imagine it being cheap to ship a pair of frame rails, they are pretty close to me though. If it where just the main rails w/o crossmembers it might not be as bad or do a small run of them.
 
It may be a bit more then 1/2 inch but its not much more.

The Freightliner stuff works but it means a new A/C compressor and the Freightliner ones are like four or five times more then the Dodge ones. Plus the brackets are not cheap. When I was going to do mine everything I looked into leaned the way of trimming the frame. Sixb did the Freightliner conversion he said he would just trim the frame next time. I think Chris (ORD) trimmed the frame too.

If the frame is going to be a full box then it would be important to get the correct amount. I dont think that I would build a whole new jig or design a new section if you want to put a 6b in it. To easy to just cut it out flop it around and weld it back together.
 
There is another way to do this without shipping any frame rails for the DIY4X'er.

It's how I've been doing mine and its very simple.

I'll post a picture up today and see what you guys think.
 
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This is how i've been marking out the cuts. If somebody wants to build their own frame, this may be an option. Pretty straightforward, Lay the template on the tube, trace the wedges and transfer to the other side via a square and make the cuts and then bend. We could also include an template to check the finish angle before tacking it. This would only be needed if you don't have an adjustable protractor to set the final angle and truth be told, its a little bit easier with the angle strip than the adjustable. And still yet, another bonus, there is no reason not to cut plugs for the ends of the tube right out of the templates.

Second pic is a quick tig weld I layed down just before I left this evening. Not my best work, but definitely the way to go on this project. Very flat and if you intend to fish plate, virtually no clean up required.
 
Did you just pie slice and bend together, or cut into 2 pieces and weld? I was thinking about doing that, but it may be tricky with an angle grinder to get the cuts even.
 
Did you just pie slice and bend together, or cut into 2 pieces and weld? I was thinking about doing that, but it may be tricky with an angle grinder to get the cuts even.

pie slices with a thin wheel. Into it for 4 thin wheels or so. It goes pretty fast and I think you get much better control of the bend and angle by doing the pie slices and leaving the 4th wall intact.
 
Well I got my frame inside the barn today and started cutting off brackets etc to start measuring. Looks like one of my rails is bent. I measured off of my dads k5 so I think I should be good. I think I may go just measure off of one rail for the middle of the frame where its bent. Also here are more pictures why I am going to build the frame rather than fix it.

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:haha: you call that rusted out please :popcorn:

repaired for temp plow season use last year. and looks like this year .

but I don't like the super short w.b. it has now and miss my 131.5 std cab long bed .

so I scored a real clean cucv frame few weeks ago . http://coloradok5.com/forums/showthread.php?t=309865

pic 1 happened with my index finger

pic 2 bottom / back of rear hangers for the front eye .

pic 3-4 is air hammer to see just how bad the fast way .

pic 5 all cut out / reinforced with extra section of frame via bolts and welds .

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The 4 pcs. of frame rail that I have now are all tigged up and one of them is capped.

I had alot of welding to do today so I did the frame welding pretty slowly over the course of the whole day. Clamping one section to the table at a time, welding the seems on one side and letting it cool. Then flipping it and doing the other side and again leaving it clamped to the table till it was completely cooled.

The one cap went on about 8:30 tonight. Had a few minutes waiting for somebody so I decided to go ahead and throw a cap on. Looking pretty clean so far.

And i'm back to considering making the front of the frame 1" wider per side. I can't think of a reason not to.
 
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