Starter saga continues. what a long week it's been....
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So I left off with the cheapie Taiwan solenoid burning up because the starter wouldn' t disengage once the engine started. The Die Hards are weak, and I had to panic and get the cables off. So I went to the local starter shop and got a drive end bushing for the spare starter a friend gave me. And I bought (from starter shop) the gear reduction "new" 6.5 unit for $125. Apparently the engine was blown, so just a few finger prints. On it went, and same problem. Balky disengagement when cranking, and kept spinning once started, not good! One shim, then two, then three, then I pulled a few threads out of the block. Things are getting good, huh? A longer bolt, and now it doesn't engage the flywheel, or something. So off it came, and I ran over to Auto Zone for one of their "gold" solenoids. I was hoping to find a copper contact disc inside, but maybe I'm dreaming. So next to NAPA for an ECHLIN ultra super whammo $42 baby. No copper disc. I wonder what makes it "better"? More windings in the coil??? But I couldn't install a $$42 jobbie. Soooooo, I scrounged through my starter pile and found a minimally used solenoid, re-soldered a loose wire and installed it on the donated starter, no shims, and easy on that stipped thread. And it cranked big time! YEAH!!! Even with only one battery. So what was wrong before? The shift fork on the gear unit was behind the drive. Bendix couldn't retract, so kept spinning with flywheel. Never seen that in 25 years. Not good! Wonder how that happenned? Starter shop is closed for a week. I also pulled the ignition (electric) switch off the top of the steering column. It looked a little toasted inside, so I opened up a unit from a '90 Pontiac 6000, exactly the same. A little better shape, and on it went. Let's see if it continues to run even when key turnd off. The metalic powder inside the old switch may have conducted a little power to prevent me from shutting 'er down. Time will tell...