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Help me get my 6.2 running

76k5blazerr

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I just bought an 84 Jimmy with a 6.2, I know the PO and he says it's been sitting 2 years and he has no doubt that the drivetrain is fine. He says it should crank up but needs a new glow plug relay and something he described as a "fuel distributer" it's the thing that sits on the top of the motor in the front ( front of truck) it looks kinda like a distributer without the cap but has wires coming out the top, I'll post a pic of it later. I need to know what it's called so I can buy a new one. Anyway, what else do I need to do before cranking this baby? I have no experience with diesel motors, this is my first one-however I know my way around a gas engine and from what I've read the 6.2 is not hard to work on. So tell me what steps I should take to get this thing cranked up. Thanks
 
Well, start cranking. Maybe. Crack a fuel line at the injector to bleed some air out.
Sounds silly but a warmer day helps.
 
'Fuel distributor' is actually called an injection pump, and they're getting more expensive and harder to find as the years go by. I'd wait on that...even if in bad shape you should be able to get it started.

Glow plug relay can be bypassed. Take a pic of the solenoid on the drivers inner fender and post it up. There should be a light blue wire running from that solenoid to the back of the engine. With the key on, if you ground that wire the glow plugs come on.

Don't crank the engine overlong. 20 seconds max...then let the starter cool for at least a minute...of you'll be buying a new starter too.
 
Is there anything I need to do like pouring marvel mystery in the cylinders etc... Like you would do to a gasser that has been sitting?
 
And one more question... This truck is dual batteries. Are all 6.2 trucks like that. Also, I think I know the answer to this question but do I need both batteries to get power to the truck? I'm thinking yes. And do the batteries need to be the exact same, like same CCA? Etc. anything else I need to know?
 
A rebuilt IP will run you between 300 and 600 depending on the shop. You have a DB2 rootamaster by standyne. The heads go bad on the pump and when they get hot the will not open allowing the fuel to go to the injectors.

When bleeding the IP disconnect the return line

(hose coming out of the top of the pump) and disconnect the red line (Turn on your ignition, go to the injection pump. Unhook the large pink wire leading to the pump and reconnect. You should hear a click when you do this. This is the fuel solenoid clicking in and out.

Is this the FADED RED wire that looks pink - the big fatty with the spade style attachment at the end? you also have a green wire running to your pump under the adjustment screw but dont worry about that.) if it clicks leave it unplugged for the rest of the bleeding process.

Then bleed the pump till you get a solid stream of fuel coming out of the return line and then reconnect everything and fire it up.
 
Ok, will you give me a step by step process on this bleeding the fuel system thing... I know you kinda just did but I'm a noob with diesels and don't want to screw something up, and want the best chance of getting this thing running as I can get. Thank you
 
Both batteries are not an absolute must,but its better to have both,you'll need full cranking power to fire up a dead 6.2 thats sat awhile and likely has lost its prime to the injectors..

If you try using one battery,the passenger side one is where you'll put it--and you must either dissconnect the other positive cable going to the drivers side battery,or put something over it so it cannot touch ground and fry wires..

There are lots of ways to bleed the air from the injector pump and lines & injectors..one way is to loosen a few injector lines and crank it over--taking the glow plugs out helps it spin over faster and prime quicker,but those can present problems of their own..usually you'll kill the batteries by the time its primed enough to start,and they'll have to be recharged before it'll spin fast enough to fire up..


One "new" way I've tried to prime a diesel that was apart and the fuel system was "dry" and air bound,was to take a vaccum hose off a running gas engined vehicle and put it on the nipple on the injector pump where the return line was...

I made a "bleeder jar" to bleed brakes this way and it works well to bleed brakes,and also as well to bleed diesel fuel systems..
--all you need is a glass or thick plastic jar with a metal lid preferably,poke 2 holes in the lid and insert 2 pieces of 3/16" brake tubing in the holes,one almost to the bottom of the jar,the other only in about 1" under the lid..seal up around the lid where the tubes go in with solder or J-B putty..it needs to be airtight..you'll also need enough 3/16" vacuum hose to reach from your injector pump to the vehicle providing the vacuum..about 10 feet or so is good--I used cheap clear vinyl hose from a hardware store that was like 15 cents a foot,it works fine..also lets you see the air bubbles..

To use it,hook the vacuum hose coming from the gas engine of another vehicle ,to the shorter piece of tubing on the jar lid,the other length of vacuum hose from the jar goes to the injector pump return line nipple.

--I use a vise grip to pinch off the hose for an "on-off" switch to control the vacuum source..you start the other engine,open the vise grips,and it might take several seconds,but you'll see diesel get sucked into the jar--let it get sucked in until you see no more bubbles..you may need to stop and empty the jar,but if you used a good sized jar you probably wont have too (about 1 qt is usually plenty)..

Then it should start with a minumum of cranking,provided you get the glow plugs to heat up by by-passing the relay..you can do it the way Rene suggested,or simply jump both of the large studs with the thick red wires on the glow plug relay together with a jumper cable for about 10 seconds..

Let the starter cool off for at lest 3-5 minutes for every minute of cranking or it'll melt..dont ask how I know that..:(..
--also resist the temptation to "just use starting fluid"...it might get it to start,it might also bend a rod or damage a piston too...
 
Cool, I was hoping you would chime in on this, you seem to know just about everything about everything! Only question I have now is what vacuum hose off the gas engine should I use. I can use my blazer to do it. It has 1 vacuum port on the front of the edelbrock 1406 that is not being used and is plugged, should I just unplug it and run a hose from there? It seems to be a pretty simple process, that's a cool idea you had.
 
You use any small vacuum hose that has suction with the engine idling (manifold vacuum)..

I've seen guys use a "Mightyvac" hand powered vacuum pump to bleed the fuel system this way too,but it takes a lot of pumping and you might wear your hand or the pump out before you get enough air out of the fuel lines to work...

Also you have to put the ignition in the "run" position while you do the bleeding process,so the fuel shutoff solenoid in the injector pump will open,and let fuel pass thru it..(forgot about that!)..:doah:
 
And I'm assuming I'll want to disconnect power to the glow plugs during the bleeding right? How should I do that?
 
You can unplug the small wires on the relay (probably a 2 pronged plug ),or take off the plug at the controller on the rear of the engine..the relay is easier to get at..
 
Thats the injection pump according to other posters in this thread
That appears to be the cruise control vacuum module.

I'd just crank it over long enough to see oil pressure register, then give it a shot of starting fluid. Cycle the glow plugs, or disable them, then give it a shot of ether and it will probably fire up.
 
Well, I tried to start it today, here's how it went... Bled the fuel system using the bleeder jar method. It worked. Hooked up batteries and the whole truck had power. Lights everything everything... Then hit the glow plugs for about 10 seconds using the manual switch that it has... (Not sure if it works) then tried turning it over. It turned over for like 10 seconds but the starter was grinding very badly, then it stopped turning over. When you hit the starter it would make this extremely loud screeching sound. The starter gear was not engaging the flexplate and was just skimming across the top of the gears. Then the starter died altogether and now if you hit it, it just clicks. I geuss I will replace the starter and do something about getting power to the glow plugs then keep trying, anybody got anything to add?
 
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