Thanks for the replies. While I do think an Duramax/Allison combo would be a great mix of new technology in a classic Chevy, the reality of cost comes into play. I do have access to a Cummins 2nd gen 12 valve truck for a great price, a Vortec 454 (also for a great price), and an 8.1L.
The main two determining factors for choosing which option to put in are time and cost. Having three kids has pretty much negated any projects that require extensive time commitments. So, finding a drivetrain with minimal extra mods and the most benefit would be ideal.
The Cummins 12 valve truck would be my first choice if I had more time and $. It is currently mated to a blown auto tranny. I would want either the NV4500 or NV5600 to put behind it. This choice would mean a new xmember/motor mounts, clutch, hydro pedals, plumbing an intercooler, and finding a tranny in good shape. So, basically it would require time and money.
The Vortec 454 actually seems like the best option at the moment. It is also mated to a blown transmission but I have a good 4L80e and a passenger drop NP205 in storage. They would bolt right in and the truck is already set up for both. Not sure what the electrical harness requirements are and if it is or isn`t a drive by wire set up though.
The 8.1L is also a viable option. The main obstacle to this has been finding a good one for a decent price. The ones that I have found have been mated to an allison. That means figuring out how to get a passenger drop transfer case mated to it. Two solutions I know of are getting an Atlas transfer case built or 2wd Allison with a divorced transfer case. Neither option sounds appealing. I could mate the 8.1L to a NV4500 but again, that is more time and money that I don't have.
The purpose of this truck will be to use it as a tow rig for a camper and the wheeler. No off-road excursions for this truck as I plan on keeping it a long bed and having a clean example of Chevy crew cab.
The path of least resistance seems to be the Vortec 454. My questions for this transplant are;
1- Will it have enough power to move a crew cab, family of five, and whatever I want to tow behind it?
2- What would be involved for wiring it up? Can I use the existing 454 Vortec harness for the tranny controller somehow?
3- What input (long or short) will I need to connect the transfer case to the NP205? It currently has the 32 spline long. Will it bolt right up? The 4L80E originally had a NP241 driver's drop TC and that is the adapter that it has.
I will try to get some pics up so you all can see what we are working with.