Re: should I mount the 4\" shackle flip backwards?
I think you're asking for a book here with some of this stuff!
Load carrying loss with the flip depends on how your shackle angle ends up. Our kits are set up to where you don't lose anything with it if the spring doesn't invert too far. If you've pulled the overload leaf, you will lose load carrying capability, duh :-) and it will also let the pack reverse arch to where you could have some durability issues. If the shackle angle at full compression isn't kicked back too far, you should be ok.
There's been a lot of work going on with rear link geometry lately, that's why the long arm TJ kits exist. I've been doing some polling of experienced TJ guys, and what I've heard is that the rubicon kit is really good, the Warn XCL is close to it, and the stock mounting point suspensions really suck. It seems like anti squat ratios in the neighborhood of 50% are where they're ending up. It's really important for an offroad rig, if you stand it on it's ass and it tries to pick up under torque, you're going over. Biggest thing is making it predictable I think. If it reacts the same in most situations, it's going to be easy to drive, and that's a function of the length of the arms.
We're out of the chromos right now, for d44 anyway, we have a set of 10 bolts in stock. We're going to try to keep carrying them.
I think with a reverse 60, you'll have more problems with the ring gear than with axle shafts. If you're running it with a 1/2t front axle, you probably won't have any worries, you'll pop a joint before you can put that much torque on the rear. Dynatrac probably has some input on that question, since that's a cornerstone of their biz.
Making the world better, one truck at a time.
SW-ORD