mr250twostroke
1/2 ton status
Does a hydro and mechanical clutch use a different t o bearing? I know the forks are different but... my Google Foo isn't working :[

Wish I could help more, but the AC number (CT24KVAL) search results certainly don't instill any confidence...it shows an interchange only back to 1982, but AFAIK, the clutch setup was the same from at least 1973-1984. If there was a difference, I would expect it to be due to the hydraulic or mechanical split.
Rockauto also doesn't show the AC part going back further. But...
http://coloradok5.com/forums/showthread.php?t=164477&highlight=throwout![]()

I don't have numbers in front of me but, iirc, i found there were 2 different bearings when I was gathering parts to convert to hydraulic.
napa shows 78 and 87 use same bearing.
When I went from a 465 to a NV4500 Napa showed both used the same release bearing. After 1996 is an integrated release bearing/slave assembly.
Check out this year usage list at the AC Delco website. For example, the CT24KVAL release bearing fits GM vehicles from 1982 to as late as 1995

I believe the bearing itself is the same throughout, it's the collar that touches the fork that's different.

I'm going off of very poor memory here, but I for some reason remember something about the clutch fork pivot ball being different...since those do wear if not lubed, any chance there is something up with that? Just throwing out ideas here, if you've got all the right parts, and they are assembled correctly, you are right, no clue why you'd be having this issue.
Also check that the fork is not bent. They've been known to bend from fatigue, and since everythings out, it's easy to check.![]()