Sas
I think you are on the right track. Couple of suggestions....
Do ORDs shackle flip kit in the rear... it will give you 4"s and keep your rear springs flatter than doing all spring or springs with lift blocks.
Make sure you get the axle pushed forward 1.5 - 2" for clearance in the front.
Buy a decent crossover steering setup.
Get the right springs. I had Atlas Spring in CA talking with ORU when I did the lift to make it as trail worthy as possible. Atlas in concert with ORU made me custom springs for my truck that leave me wanting nothing.
Get the right front axle... You will want a high pinion setup either a 44 or a 60. I opted for the 60 as I do not want to be stranded on a trail from too much of the go pedal.
Once you have the SAS done you are going to be spending lots of money on other stuff too. New wheels for 8 lugs if you are going 1 ton running gear. Maybe a new T case. My NP246 took a **** on me and now I am dropping serious jack on a ORD doubler and High Angle driveshafts.
I at first thought that going to a Solid axle wouldn't be that expensive when trying to decide whether to do it or not. Well I can tell you that if you want to do it right (not some hack job with reliability issues) you are going to be in it deep money wise. I started the project and you have no idea the other costs associated with everything until you are in it deep and have to complete it. I got $1500 in SAS kit from ORU, I got another $1200 in wheels from Trailready, I got $2700 in front Dana 60 ($1000 for the junked carcas in a field and another $1700 in new seals, shafts, bearings, gears, etc.), I got $1200 in custom leaf springs, I will have another $3500 just in the ORD doubler and 1 ton driveshafts from High angle after the stock T case left me, I got another $1000 in shocks, $250 in custom stainless brake lines, $1200 in the 14 bolt rear axle with disc conversion, etc, etc, etc.
Well good luck with the project. You can contact me via email if you have questions in the middle of doing it.
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