fair enough- but on the other hand... after trying a few chips and finding out what a major pain it was going to be to invest the time in tuning (at least doing it to maximize performance AND keep it CA emissions compliant) i decided to run the truck and drive it. I was offered a chip burning machine and all the cabling, software, and about 100 free chips... but the guy told me he would be calling me when he needed chips burnt in the future. nahhhhhhhhhhh. I did log a lot of data in the early days of that engine, and found it very difficult to drive a stick and give any attention to a lap top at the same time! was rare I had a passenger who was willing to be the driver.
I got 65,000 miles of hard use out of it. spark plugs always looked ok, and i passed CA emissions on the dyno 3-4 times without any issues - I have all the reports in my file cabinet and the pollutant PPM did not change much over the years. about 1/2 of the first 30,000 was commuting- then all off-road abuse (with some commuting to and from the trails) somewhere in that first 30,000, I once drove a whole tank out of it on the freeway (optimal conditions) and got 14MPG -verified, on 35 inch tires without overdrive (manual trans though -SM465 and 3.73 gears)
that engine suffered a piston ring failure during a catastrophic event... is now on the stand torn down and everything inside looks new - except the cylinder wall where the rings broke- I drove the truck gently a few times to move it- put 300-400 miles on it before the engine got pulled. in that time, the blow by kept the oil off the cyl wall, and MOST of the cross hatching has been wiped away. no ridge at the top, and no scratches or cracks that I can see, but that bore is a lot shinier than the other 7, and the fragments of the rings show some "smearing" where the material was moving against the wall
anyway- there was a lot of time spent over on third gen.org when i built that motor, and i spoke to Brian @ tbi chips several times... after sending him a bunch of data, I moved some rare 68# injectors and a few other pieces from a cop car onto my motor, and he felt one of his chips he already had on the shelf was a good fit... changed the thermostat down about 30 degrees... and installed the chip. it ran like a RAPED APE- I mean like a completely different animal under the hood. impressive power gain, but it ran hot, and any sustained high rpm would get the coolant moving out of the radiator. I remember giving it hell on the freeway one time and the speedo wrapped around to where the numbers stopped... and my laptop was plugged in giving real time data... and I saw the digital speedo hit 110MPH, and it was still pulling really well- I remember thinking, "i don't know how high the lift is, I have no sway bars, the steering is twitchy... what are my tires rated for? -what happens if i have to hit the brakes? -this is the WRONG VEHICLE TO BE DOING THIS IN." Anyway, it would have needed a lot of tuning and many chips burned to get that dialed in, and not sure about passing CA emissions set up like that. I ended up going back to the stock 195 thermostat, chip and injectors.
talked to a few people @ comp cams and edlebrock also... and even though my machinist was a ford guy, he had a wealth of info and helped a lot. I was advised that cam selection could go very very wrong with a stock tbi management, and changing the valve size or freeing up the exhaust system too much could cause issues... and multiple big changes @ the same time seemed to be a guaranteed TBI headache. Comp Cams had a Torquer cam that was designed for the TBI and supposed to have some real seat of the pants feel to it... but was not roller lifter compatible, and I was hellbent on using them.
anyway- most of what I did was turd polishing... had a lot of elbow grease and time invested sourcing parts, but I traded some sign work for the machine work, and had less than 1500 bucks in the whole motor. Anyway, those days are gone, and I polished that turd as much as I could. it definitely could have performed better with a custom tune.
would have been fun to get the truck on a dyno with the stock chip and injectors just to see what the numbers actually ended up @
what was the stock LO5 rated @?
200-220HP and 300 torque?