CK5
Register an account today to become a member! Once signed in, you'll be able to participate on this site by adding your own topics and posts, as well as connect with other members.

TECH: Fix Your Leaking NP203 or NP205 case...

Greg72

@MIGHTASWELLK5
Staff member
Super Moderator
Joined
Mar 5, 2001
Posts
17,071
Reaction score
5,716
Location
Austin, TX
Here's a simple fix for a 203 or 205 case that leaks at the speedometer output.....

All the old references to this simple fix pointed to broken gallery links, so I'm posting up the photos here.



Here's a common sight... an oily drip coming from the speedometer output of the transfercase...
MVC-015F.jpg



The three parts in this photo are:
A. Speedometer calibration box (not OEM) to correct speedo for oversize tires
B. Sleeve with integrated seal/oil scraper - THIS IS THE PART THAT YOU NEED TO CHECK AND REPLACE
C. Speedometer drive gear/shaft
NP205Parts.jpg



Here is the replacement part you need: AC DELCO #326561... called simply a "Sleeve"

TheMagicPart.jpg



It's difficult to see, but this shot attempts to show the internal oil retainer / scraper that holds the oil from leaking out of the transfercase.
Over time, this seal cracks and deteriorates and allows fluild to escape out to the speedometer cable fitting
OldandNewSleeves.jpg


For good measure, I took some 2000 grit emery cloth and gave the shaft a good polish in the area where the seal fits (right side in photo) to remove any burrs or defects that might damage the new sleeve.
SpeedodriveGear.jpg


Here's the speedo drive installed onto the sleeve. There is a satisfying, firm connection between the two parts when the seal is in good condition. You will probably notice the difference from the old part you remove since the old one will probably be loose and fall right off.

SpeedoDriveandSleeve.jpg


Reassemble and give everything in the area a good degreasing (hopefully for the last time). This part should only cost around $21, so you can fix these kind of leaks the "right way" and not break the bank.



:usaflag:
 
Last edited:
Nice. I've been giving out that part # for a while thanks to you Greg.
 
Thanks Greg, I am sure that this will come in handy if I ever get back to that point in the build.:D
 
A big thanks to Greg, just got my new sleeve in, no more leak!
On a side note, who sells the different speedo calibration boxes? My speedo is way off, the one on there now apears to be a factory ac delco part and shows a reduction stamped into the case, 1:1.28 iirc

by the way, my old sleve had no seal in it at all, nothing. Yes it was leaking bad.
 
Last edited:
just ordered one on ebay to fix this slow leak.
 
I can't find this part number 326561 any where, seem to be discontinued. is there an updated number, or aftermarket source ?
 
Will be ordering one from you guys next week(ORD!!)!! ( i get paid then)
 
Top Bottom