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Wall thickness for square tube bed frame.

handloader90

Building!
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Planning on doing up a little trail bed for my truck out of 2x2 square tube.

I don't need much in terms of real estate, it will have a toolbox, Hi-lift, spare 37" tire, x2 Jerry cans and x2 5 gal fuel cans mounted to it.

What wall thickness would be considered best?

I was thinking .120 wall would be good enough for what I'm doing but figure I'd ask and see what everyone has to say.

From what I was looking at the next step up is 3/16", then 1/4". Seems like that would be adding excess weight for something that isn't really structural.
 
Perimeter stuff will work well at 1/8" wall for dent resistance, interior stuff I'd consider 14ga. And you could go smaller than 2x2 also, we used a lot of 1.5" 14ga on our '99K2500 and it's working well. Weight adds up quick, keep a close eye on it.
 
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