I welded mine up about 4 months ago, and its driven daily. I also did not weld anything to the carrier itself. With all the gears and stuff being heat treated and hardened etc. I figured less was more so to speak. I removed the carrier and split it in half, then removed the spider gears. On each spider gear i noted how they meshed with the side gears, and marked 4 "voids" between the teeth on each spider. I then welded up the 4 voids between the teeth on each spider so they would still engage the side gears but would be prevented from rotating. So far this has held up just fine, and I've wheeled it about 5 times since i did this. I'll probably dis-assemble and inspect it in a few months just to satisfy my curiosity...
On street manners are different just like any traction aid (excluding the ARB) mostly a lot of understeer in the corners and increased steering effort in tight spots. I found that I got used to it fairly quickly and now its pretty well a non-issue.
I've never owned a Detroit so I can't honestly give a fair comparison, all I know is the "stories" you hear...unlocking and locking through corners, banging and clunking etc. I'm sure these are mostly first impressions and exaggerated though. The welded diff is definitely predictable, and instead of geting sideways on wet pavement like I expected I just have way better traction. To get it to kick out takes a lot of skinny pedal. With the open diff any right hand corner on the wet pavement resulted in tire spin.
So now I don't get the one-wheel peel syndroem anymore, but I do get a little tire scrub, I figure it evens out in the end.
I do not have to drive very much 'city' traffic, mostly highway to work against the flow of traffic, so for me this has worked out fine.
Rene
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