The reason I don't want to do a gear swap is #1 cost and #2 after that Im still gonna want an overdrive. I will probably be $2500 deep by the time its all said and done with the gears and new lockers. Unless Ive missed something along the line Im pretty sure that the lockers I have for my 4.10 gears won't work with 4.56 or taller...???
The speed limit on the highway I typically drive is 120km/hr (75mph) So to keep up with traffic flow Im pretty close to 80mph. At those speeds it tracks straight as an arrow and is pretty smooth considering. My only complaint is the 3k rpm and obviously how loud the mud grapplers are howling
So yes change gears and make starting a little nicer but Im gonna loose too much on the highway.
Opinions on how an nv3500 would handle the 4.10 and 37" tires in traffic, on the highway, and in the bush?? The wheeling I do is 99% low range crawling and Im pretty gentle so not super worried about strength.
The 3500 is not a heavy duty transmission. It's a smooth, easy-shifting unit, and the higher first gear over the 465 may make it more usable on the street for you. You have to work within its limitations, meaning that it wasn't designed for heavy 4x4 trucks. If you have a light foot you may be okay. With you being under-geared/over-tired, it becomes the weak link in your system. You're still dancing around the core problem. You might consider temporarily downsizing the tires and putting in an OD tranny and then tackling the axle gears when you can afford it, or spring for the 4500, which will at least have greater strength to tolerate the gearing.
