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'72 K5 - AJ's Gray Matter Build

Almost a year later, the package has arrived! More pics and details when I get it off the trailer and into the garage this weekend.

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Here we go..... What we have here is a 1 of 1 Porterbuilt Fabrications 67-72 K5 perimeter frame. This was a 1-off build for me... but it will be the platform for bigger things to come from them. They were amazing to work with and I'm happy to say it was very collaborative - I had a ton of input on the design. It took longer than expected because it was a side project. But, with that said, the product is freakin amazing. Onto the pics...

Unwrapped
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The welds these guys lay down are nuts
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Front shock tower
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Ready to start building the ORD suspension
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Slow progress... but that's been pretty "normal" for me here. Been dealing with a cancer diagnosis and starting chemotherapy as a result. Most of the time, I'm super tired and feel like I have the worst hangover. So, build time comes at a premium for when I have the energy and don't feel like crap.

But, the build must go on....

As I was prepping the tub for test fitting to the new frame, I found ALL of the cargo area body mount holes were TORE up. These are supposed to use a carriage bolt.
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The amount of time needed to graft in new sheetmetal and the support structure underneath wasn't worth it. So.... a new cargo area panel was ordered. Then, I figured out that I'd need to remove the bedsides to do the floor properly. The amount of questionable repairs already in the bedsides kinda made the decision for me... might as well replace those too and start clean.

Memorial Day weekend was out of control! Almost nekkid.
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Clean sheetmetal waiting to get assembled...
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Assuming I feel decent this weekend, the old cargo floor will come off and the new sheetmetal will start going in.
 
I hate to hear that you are having to deal with cancer, however we know that you will overcome!

That's quite a shock to me to see this truck torn apart so far! I understand it, but Wow!
Definitely will be neat to see the results!
 
Slow progress... but that's been pretty "normal" for me here. Been dealing with a cancer diagnosis and starting chemotherapy as a result. Most of the time, I'm super tired and feel like I have the worst hangover. So, build time comes at a premium for when I have the energy and don't feel like crap.

But, the build must go on....

As I was prepping the tub for test fitting to the new frame, I found ALL of the cargo area body mount holes were TORE up. These are supposed to use a carriage bolt.

The amount of time needed to graft in new sheetmetal and the support structure underneath wasn't worth it. So.... a new cargo area panel was ordered. Then, I figured out that I'd need to remove the bedsides to do the floor properly. The amount of questionable repairs already in the bedsides kinda made the decision for me... might as well replace those too and start clean.

Memorial Day weekend was out of control! Almost nekkid.


Clean sheetmetal waiting to get assembled...


Assuming I feel decent this weekend, the old cargo floor will come off and the new sheetmetal will start going in.

That's never good news, but keep at it AJ, we know you'll beat the cancer, and finish the awesome project!
 
Have you thought about stepping the rear floor down at the front of the back seat like the later models?

It looks like the new chassis is designed to accommodate that.

Good luck with the C-battle man.
I’ll say a prayer for ya.
 
Have you thought about stepping the rear floor down at the front of the back seat like the later models?

It looks like the new chassis is designed to accommodate that.

Good luck with the C-battle man.
I’ll say a prayer for ya.
No plans to remove the step up. More fab and structural work than I want to do at this point.
 
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