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73 gutted interior “rust” pics input please tons or pics

markrazz

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So I spent the last 4 hours gutting the interior to get a real gauge of what and where the rust issues would be and what might need replacing...
Both floor plans are rusted in corners with holes
Rear wheel wells and floor all needs replacement from my amiture option lol
Door area looks great but under the door area undercarriage is rusted so bad
Tail gate has a little rust and a couple pin holes bu not too bad
Hood has pin holes in front but rest is rust free really strange

Rear seat look like new and top was actually really nice inside just needs paint outside
Dash thrashed as well as seats

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It would help to know what direction you want the truck to go, is it gonna be restored, a rock crawler, a mudder, a daily driver, a car show trophy winner?

I say do it all once and be done with it. Replace all the whole floor front and back as well as the wheel wells then rhino line/line X the whole floor to protect it since the new metal going in will be thinner then the original stuff.
It's an investment that will prolong the life of the truck and protect it.

I wish I would have done that but my trust isn't as bad as you'res so I spent my money on axles, tires and stuff like that.

I have a 1974 k5 blazer as well.
 
The truck will be used for fun with the kids and used withTop off
so mostly nice weather parked in winter I have an f150 for daily driver.
Always wanted one since enjoying one as a kid 30 years ago .lol
so now I do but not a budget to build a 20k truck but would like it to look cool. Drive safe, and enjoy it top less

But agree want to do it right the first time so I’m not redoing it again in a few years......
Planning on the rhino liner or such since noise won’t matter cause it’s always noisy with top off
If I was to get the floor all done by a shop what would an est be since I don’t have welding equiptment?
If it’s crazy quests I will need to learn to weird and find a cheap craigslist weilder.. lol
 
The truck will be used for fun with the kids and used withTop off
so mostly nice weather parked in winter I have an f150 for daily driver.
Always wanted one since enjoying one as a kid 30 years ago .lol
so now I do but not a budget to build a 20k truck but would like it to look cool. Drive safe, and enjoy it top less

But agree want to do it right the first time so I’m not redoing it again in a few years......
Planning on the rhino liner or such since noise won’t matter cause it’s always noisy with top off
If I was to get the floor all done by a shop what would an est be since I don’t have welding equiptment?
If it’s crazy quests I will need to learn to weird and find a cheap craigslist weilder.. lol

If I was to spend the money on something, it would be to repair the floors and rhino line it.
It will protect it, keep the noise down, insulate the truck a little and if it gets dirty you can just hose it out.

Getting a shop to do it will be a lot of money and you're not guaranteed good quality work. It will be more work finding a reputable shop that won't charge you an arm and a leg for repairs.

If you do it yourself and mess up, you can just cover it all up with the rhino lining lol or you can just leave it and go with the Flintstones approach, that way if you ever do break down you can just pick it up and run with it haha..I'm kidding.
 
If I was to spend the money on something, it would be to repair the floors and rhino line it.
It will protect it, keep the noise down, insulate the truck a little and if it gets dirty you can just hose it out.

Getting a shop to do it will be a lot of money and you're not guaranteed good quality work. It will be more work finding a reputable shop that won't charge you an arm and a leg for repairs.

If you do it yourself and mess up, you can just cover it all up with the rhino lining lol or you can just leave it and go with the Flintstones approach, that way if you ever do break down you can just pick it up and run with it haha..I'm kidding.
What kind of equiptment will I need? I just never got into metal work but was a builder in a previous life so I’m sure I can fig it our quickly.
Thanks for feedback
 
What kind of equiptment will I need? I just never got into metal work but was a builder in a previous life so I’m sure I can fig it our quickly.
Thanks for feedback

That's something I can't really answer due to never doing body work. I know you'll need basic tools and a welder though. Welding the metal on these trucks isnt like welding regular metal because I know if you're heat isn't right, you can warp the metal and it won't be straight anymore so just be very careful.
 
My go-to tool for panel replacement. 1/4” die grinder with Norton Roloc disks in 2” and 3”. 36, 60, 80, maroon and blues will help you dress those welds down.

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Rocker boxes under the floor are going to be a big issue if their integrity is weakened.
This is where your strength comes in being a convertible.

They keep the body from basically folding.
 
I was wondering what steel need to get replaced under the truck.
Is there a link that shows all the metal pieces so I know what I need to purchase.
Rocker panels are under correct? What other parts might need replacing and do I start from the bottom up or replace steel in tub such as floors first.
Do I just cut out all the rust first or one section at a time replacing on the way?
What company would be the best pricing including shipping which is usually expensive to purchase the steel from there are so many different options and options...
Any help apriecated as I have never welded before but compfident I can do it if I get some direction on where and how to start.
Also found this inexpensive mig welder with great reviews and was wondering if anybody had input about this choice
https://www.amazon.com/Goplus-Welde...TF8&qid=1522582435&sr=1-4&keywords=mig+welder
 
I've owned,patched and driven many K5's and GM trucks that were much worse off than yours--up here your truck would be described as "minor rust for its age"...all but a few of the many trucks I've had ,were worse off than your photos,and needed patching just to pass inspection..(main reason most of them I got were cheap,people just parked them after they were rejected at inspection and didn't feel it was worth fixing)..

My first few trucks I owned I had only an arc welder ,a pop river gun and I also used self drilling sheet metal screws,and nuts & bolts, to put galvanized steel over the rot holes,metal I used was the thicker stuff used on large freezers I found in at the dump's metal pile,was 16 gauge..
My floors were not pretty--but solid as stone,once everything was spot welded and screwed down,and I painted over everything with POR-15 or Rustoleum,then rubberized undercoating..

Eventually I bought a small set of torches so I could cut and braze metal and get rusted bolts cut off--after I got a few trucks under my belt I got pretty good at using the arc welder at low amps to spot weld patches in,or I'd use the torch to braze them instead...

I have yet to own a MIG,never had the money to justify one ,though one with the ability to use argon/co2 would be a major improvement over my crude methods..but it can be done other ways,like I did my first few trucks..

I was not out for show quality,or going to use the trucks for off roading,just street use,so what I did was sufficient to get them to pass inspection,be safer and more comfortable to drive,and keep water from gushing in when I'd go thru deep puddles..

All the trucks felt much more solid after the floors and rockers were done over,the doors no longer rattled,and the body was not loose on its cab mount bolts and cushions any more..my 72 K5 was the most noticeable "before & after",it felt like a solid,quiet new truck compared to how it was previously..
When I put the floors in most of the trucks I used one large piece to go all the way from the firewall to as far back as needed to replace any missing or rotted oem metal..the less seams,the better,less places for rust to begin again..

I used thick enough metal so as not to get that annoying "oil can" popping or flexing when you drove over bumps..some trucks had thin aluminum roof flashing used as rot hole patches--it made it rust more due to dissimilar metals making a battery effect,and added no strength at all,I had to rip all that out..galvanized I used wouldn't rust again in my lifetime,but welding or brazing it can get you ill if your not careful,so I did it outdoors and avoided the smoke it releases..

I also wasn't afraid to add more braces where I thought some should be or were factory,and flat stock 1/4" thick under each seat mounting bolt to beef that area up to prevent any cracks..

For cab mounts on my '72 K5 I used the bases off old bumper jacks I had instead of buying the thin cheesy OEM type sheet metal cab mounts ,I cut those right out,welded the jack base to the underside of the floor,in place of the original,the jack base was nice and beefy,had a hole the cab mount bolt went thru and the rubber cushion sat perfect where the jack's upright post would have gone..

I also used things like electrical outlet box covers as huge washers to go around the cab mount bolt onto the floor,those are fairly thick,galvanized,and already have a knock out for the center hole..they also worked well under each side of the cab mount rubber cushions.


Where I used nuts & bolts,each got a washer on both sides under the nut and bolt head..
I had a ton of 1/4" nylock nuts so I used them under the truck...

Like I said,my end results may not have won any prizes as far as looks,but the floors and door bottoms I installed using these methods held up a long time,I kept several of my trucks over 10 years and daily drove them,and when I sold them,they were still solid where I had patched them..

The worst part about rust repair besides getting cut up on sharp metal,is the time you'll need to do it--I did my trucks over several summer weekends,and crawling under them to screw on nuts and try to tighten bolts alone sucked ,I had to use vise grips and was lucky I have long arms to reach many of them--once it was all over with though,the satisfaction lever was well worth all the effort..and it did not cost much either,most of the metal I got for free,I spent more on welding rods and nuts & bolts and paint than anything else really..
 
You can buy just about all the replacement sheet metal except for the heavy gauge rocker box material under the cab floor and the curved floor from under the back of the seats to behind them where the seat belts attach last I looked.

When working on the cab floor keep the top bolted on to keep the body in line.

You can weld a brace across the top of the door jam for rigidity while doing sheet metal work.
Working with a convertible is a bit different.

Condition of the body mounts is important also. Depending on the depth you plan to go if you replace them after doing sheetmatal work you may loose some door alignment.

Don’t throw anything away no mater how small.
 

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