CK5
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83 Blazer Comfortable Suspension and Handling

yes the steering box adjustment is, very critical. If you don't have the sector shaft exactly in the middle the adjustment will end up to tight, and hard expensive parts will wear.
The in pd measure is critical to keep from damaging the box. I only mess with them if the box is beyond hope, or have it on the bench. When doing a rebuild or doing a cross over conversion.

Tires can have a huge effect on steering. I am guessing the tires are new, since you mentioned they have little wear. Have the tire been sitting in one spot for a long period ? Wheel bearings, and Alignment. Lifted trucks loose positive caster. positive caster adds stability at higher speeds. A 4" lift isn't normally to detrimental to caster, but the blazers short wheel base doesn't help. Toe setting can change how the truck handles, toe'd out vs toe'd in. 1/8th" toe in for 33's is pretty close to what you need, any more and just wearing tires badly. Bigger tires are less effected by small toe adjustments. Toe out is bad, can cause wander.

front axle u joints can be sticky, causing a hard spot while turning, I think I see auto locking hubs. These hubs may or may not unlock when they're supposed to. Jack the front axle, rear tires chocked, jack stands under front axle, spin tire while watching the axle at the knuckle, if it doesn't spin hubs are unlocked, if it spins your hubs need attention. While you have up check the ball joints, I use a long bar under the tire and try to pry straight up while watching the ball joints for up down movement.
 
Yeah a simple alignment is something I forgot to mention, could play a part in the wondering. Not sure how important getting it aligned is before addressing the play. As for steering adjustment, would it be best to just back it out maybe a quarter turn in hopes of not adding wear until I get a new steering box?

The tires are also new like you guessed, and the Blazer has also been sitting in the shop for quite a while. As for the caster, there are some wedges in between the leafs and axel to help with that. Not sure if it's enough or not since a shop just did it when they did the lift.

The truck also has locking hubs so I'll double-check to see if they're out and check the ball joints as well.

Thanks for all the info, was very thorough and helpful, appreciate it.
 

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