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91 K5 ROOF RUST REPAIR

oonighttrain

Registered Member
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Joined
May 7, 2018
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Location
palmetto fl
Long story short, i have a 91 k5 blazer that is pretty solid except for the rear corners of the metal roof which i found huge rust holes after removing the rear top.. so, i found what appeared to be a rust free metal roof from a guy.. i had it media blasted and found out it had quite a bit of pin holes.. any suggestions on how to reasonably repair the pin holes?

27zdnag.jpg


hwju4z.jpg



9


9
 
With that many holes your best option and best repair is to chop out that section and weld in new metal - just a series of spot weld about an inch apart to control the heat and warpage. Then go back to the first spot weld and repeat the process until you form a continuous weld. Grind smooth and paint.
Oh, and last two pics are just red X’s
 

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