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AMG's newest engine

MaxPF

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Here's AMG's newest engine. In marinized form they are getting 400HP out of these long blocks. Here's a pic:

P400-01.jpg


Notice the nodular iron skirt with integral main caps and the cast aluminum oil pan. Here's a look inside:

P400PanRemoval001.jpg


P400PanRemoval003.jpg


P400PanRemoval003.jpg


P400PanRemoval005.jpg


P400PanRemoval006.jpg


P400PanRemoval008.jpg


P400PanRemoval009.jpg


A few items are of interest here. You can see the skirt/girdle and caps are a single piece, as I mentioned. Also note the wide parting line on the crankshaft. This is because it is forged steel, not nodular iron like our old 6.2's and 6.5's. If you look carefully you can also see that the connecting rods use capscrews rather than bolts & nuts, and the pin end is keystoned. This is how all modern diesel rods are made.

My guess is that this bottom end is easily as strong as a DMax or PS bottom end. After all, the main and rod journals and bearing areas are virtually identical between the 3 engines. The only thing lacking with the 6.5 was bottom end rigidity and a forged crank, and AMG has addressed those issues with this revised engine.

These changes were made because the HMMWV's with armor weigh over 12,000lbs and are driven by leadfooted grunts. DOD has demanded increased power, and although AMG's Optimizer 6500 has been basically free of bottom end issues, they wanted even more strength before increasing power further. The latest HMMWV engines based on this engine are rated at 250HP and 520lb/ft of torque. This HP and torque puts it in the same category as the International MaxxForce 7, the commercial rated DMax 6.6, and the low-mid level Cummins ISB's. My guess is that they are probably limited by the 4L80E tranny currently used in the HMMWV's. This is why GM derated the DMax's used in vans with the 4L80E. They also probably wanted to be conservative, much like International does with the MaxxForce 7. This same engine in the Ford Pickup (6.4L PowerStroke) makes a hundred more HP over their commercial version, but engine life is probably reduced.

I think I need to win the lottery so I can get one of these :D
 
That's some serious horsepower especially in a marine application.

Is it still indirect injection? If so then that will put it a little below other diesels you mentioned in terms of efficiency.

That bottom end looks extremely beefy even the piston squirters look stout, the grunts will have a hard time tearing that up.
 
Why, you have a Cummins turn the wick up on that, it'll take it right now.
But those are some nice pics...

The Cummins is up for sale. That was my original intent when I got it anyway. I thought hard about putting it in the K5, but it's just too big and porky. I have a lot into the 6.2, and I really want to see what it will do. Besides, V-8's just sound better :p:
 
That's some serious horsepower especially in a marine application.

Is it still indirect injection? If so then that will put it a little below other diesels you mentioned in terms of efficiency.

That bottom end looks extremely beefy even the piston squirters look stout, the grunts will have a hard time tearing that up.

In theory the extra surface in the prechamber and the small throat costs efficiency. As a practical matter, it doesn't cost as much as it theoretically should. After all, nobody will deny that 6.2's typically get really good mileage. According to what I have read (mainly recent IDI patent papers) IDI's have better combustion efficiency vs DI's, which helps offset the extra heat loss in the prechamber. This is also why they can meet '04 emissions standards with a relatively low pressure Stanadyne IP. DI's all needed high pressure injection, either common rail or Cat's HEUI, and 4-valve high-swirl heads to comply with the same emissions standards. Interestingly, when faced with tougher emissions in the 90's Isuzu converted their 4BD1T DI engine to IDI, which became the 4BD2T.
 
Very good points, hadn't thought too much about that aspect.:thinking: It was the same in the late 70s early 80s when Honda and Mitsubishi used jet valves/prechambers to help with emissions, it helped honda stave off catalysts until '80 when everyone else had been using cats since at least '75.

Does the prechamber and the higher compression ratio limit ultimate power potential though?:confused: I only ask because I'm a little ignorant on older 6.2/6.5 technology and these new blocks look quite inviting for a max effort type of deal without having to deal with some of the complexity of a D-max or the weight and size of a B series.
 
The limits from what I understand are fueling mostly. CR can be reduced with aftermarket pistons and head gaskets, allowing for more boost safely. The lower CR aftermarket pistons can be had with some sort of ceramic coating on the tops to make them withstand higher EGT's too.

That AMG marine app making 400 hp has to making 600 lbs of torque too, maybe more. I'm gonna go out on a limb and guess they have done a fair bit with the IP and injectors so they can get enough fuel into the engine to support those numbers.

The CTD is a great engine, but it's a frame buster in anything less than a one ton square body GM. It easily weighs about 400 lbs more than a 6.2...

Rene
 
A few items are of interest here. You can see the skirt/girdle and caps are a single piece, as I mentioned.

I'm seriously wondering if that bolt on skirt/main cap assembly would work on a regular 6.2 block? It sure looks like it would bolt right up... :thinking:

I'd guess it'd need line boring etc etc but still that'd sure be some peace of mind right there! An added bonus would be the pan which looks like it'd prolly never leak.

Rene
 
Are these available to the public? If you put one in a k5 would frame reinforcements be needed? Are we talking 10k for the engine:D
 
Very good points, hadn't thought too much about that aspect.:thinking: It was the same in the late 70s early 80s when Honda and Mitsubishi used jet valves/prechambers to help with emissions, it helped honda stave off catalysts until '80 when everyone else had been using cats since at least '75.

Does the prechamber and the higher compression ratio limit ultimate power potential though?:confused: I only ask because I'm a little ignorant on older 6.2/6.5 technology and these new blocks look quite inviting for a max effort type of deal without having to deal with some of the complexity of a D-max or the weight and size of a B series.

The prechamber doesn't limit the ultimate power potential. The high compression does, but only because it limits how much boost you can have. AMG sells these engines with either 20.3:1 compression pistons or 18:1 compression pistons. The 18:1 will tolerate much more boost. Other than that, power is limited by fueling, as Rene mentioned. The DB4 pump is "officially" rated for 320HP, but it is good for 400HP or so.
 
Are these available to the public? If you put one in a k5 would frame reinforcements be needed? Are we talking 10k for the engine:D

Yup, they're available. No, no frame mods needed - it only weighs maybe 30-50lbs more than a regular 6.2/6.5. Last I knew the long block could be had for $6100.
 
Got a link? I'm assuming penninsular diesel or does AMG sell direct?

Rene
 
Me too. Anybody know what the Optimizers go for? hobie was talking about them over on SteelSoldiers a while ago. Seemed like a hell of an engine for not a whole lot more considering what an off the shelf 6.2L build or rebuild would cost us.

Sigh...one day...
 
Man, I would love to get that engine to my Suburban :bow:

$6k for a brand new long block isn't too bad, not that I could afford it now, but considering to find a crack free block with good crankshaft, master kit and machinig, it ain't cheap either.

I need to start putting money aside for that ;)
 
I want one of these

This update of the 6.5 looks nice, even thinking about putting a marine version of these with mechanical injection in to my M1009 to replace my 6.2...:grind:
Since I cant put up links yet Google 6-5 liter and you should be able to find them from there (it was the first one that popped up) Oh the website name is 6-5liter.com ... It sounds like these guys can get the new blocks. I found these guys through Ebay.
 
They don't show the newest engine on their website yet...
Improved Longblock Engine Using Brand NEW Redesigned & Improved Block & Heads.​
This engine is the best choice when there is nothing wrong with your existing fuel system or turbo. Transfer your parts & save money!​
$4090.00 Top Seller!!!

This was copied off the website under the c/k series pickups and suburbans, I may every well be miss understanding the new Redesigned & Improved Block & Heads. statement...
I hope this is the new motor since I'm thinking of putting a newer version of the 6.5 in my truck when some more funding from Uncle Sam comes in... :grind: I'm thinking for some crazy reason of getting the Marine (18.1) version of the longblock, and slap a supercharger on it... Why supercharged ummm dunno it sounds cool to me but that's just me thinking out loud :thinking:

 

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