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Any dmax experts round here?

Russell

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I had a buddy drop by with his 07 3500HD CCLB Dually last night. He wanted help correcting his speedometer after installing bigger tires. We did the speedo correction using EFI live and took the truck on a test drive. The speedo read accurately and ran just fine. We parked the truck on the driveway and let it idle while we were inside the garage doing something else.

After it idled for 30 minutes my buddy hopped into his truck and went to pull away when I heard it surge and die shortly after he put it into gear. It re-starts but won't idle smoothly for more than 10 seconds at the very most then goes into a bad surge and dies. It does this regardless of if it is in gear or not.

It spews grey smoke out the exhaust while it is surging but seems clear when it does idle smoothly. It appears to be unburnt fuel. There is zero throttle control. Touching the throttle it doesn't even try to rev up.

I returned the tune back to the stock one I'd downloaded and saved on my computer just before adjusting the speedo. I even tried downloading another tune from a tune depot and it behaved the same. The truck had an SCT tuner on it. We returned it to stock before we modified the tune for speedometer correction.

All the sensors are reading correctly. Fuel rail pressure is around 48mPa and matches the desired pressure. Balance rates look fine for the little while they run. The APP sensors are both good, MAP reads atmospheric and changes when the engine runs. IAT and CTS are both reading good. The MAF reads when the truck tries to run.

The truck had crappy batteries in it so I swapped a good set in and found no change. I replaced the fuel filter and verified that the tank isn't building suction.

There are no DTCs at all. I'm at a bit of a loss. This happened suddenly and without any warning. Buddy claims this happened once before and that the truck came back to life after being towed and has been perfect since.

The oil is clean. The cooling system had a vaccum on it with a collapsed upper rad hose but I think that is due to the rad cap being no good. I don't believe it has a bad head gasket.

Any ideas?
 
Have you tried burping the fuel system? I had the shrader valve give me issues and would suck in air and surge like you are talking about. Haven't had the no pedal deal though. I am no expert though.
 
Very weird issue, especially with no codes. One thing I've seen is poor connections at the engine bulk head connectors on the driver side of the engine. Unplug and plug them in a few times and try.
 
Tried the connectors, no joy.

The CP3 seems ok. It'll make 160 mPa of pressure no problem. This proves the regulator and rail pressure sensors are ok. It draws 17 or 18" of vaccum. There is less than 5 inches hg of vaccum before the fuel filter and less than 4 after. This also confirms the fuel system is good and isn't restricting anything.

EGR responds to my commands, position tracks the commanded opening. Turbo vane position is 70% open while starting and tracks it's commanded position closely.

Shutting injectors on / off makes no difference. I made sure the injectors are making a solid connection electrically speaking.

MAP shows atmospheric at around 98 kpa. IAT and CTS match atmospheric at 12C. Throttle is smooth and both sensors match. Boost sensor reads zero as expected with the engine under 1000 rpm. MAF shows up to 1 gram/sec at 700 rpm which is close to what the LB7 in the Tahoe reads.

The only sensors I cannot check are the crank / cam sensors and I am not sure what else there is to check as far as the EFI goes. I may try to borrow a PCM to try out...

If the EFI is all good that leaves a mechanical problem... I don't have the tools to do a compression check here. The engine does not make any unusual sounds while it does run.
 

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