thats the nice thing about the new powermig... its much more forgiving on percentages... and the computer makes a good weldor... well.. skill is skill but it really helps produce machine automated looking welds in the manual mode....
Welding thin aluminum before with a spool gun meant super fast speeds and still there was a chance of melt thru,,, now I can weld fairly light guage... 16 lets say... no prob... I have the python push pull gun..which is large.. but Ill rarely weld any aluminum under 1/8,,,, the weld quality and appearance is just flat amazing... miller isnt even in the ball game yet
I still have tig (squarewave 185) for slow intricate welds... I might use it for an exo cage where spatter might be a problem if I didnt want to, or couldnt, cover the area with a welding blanket (you get very little with double pulse)...otherwise its double pulse with the powermig everytime now