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ATTN: Custom Floor Builders

Snowman1000

1/2 ton status
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Jan 28, 2007
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Freeland Michigan
Alright I was looking to redo my floors and am looking to do a Ryoken type setup. I was calling around to get some prices on metal I figured 2x 4x8 sheets of 16 gauge sheet metal and 60 ft. of 1.5x1.5 1/8th angle. and got a quote of 125$. Does that sound about right for material I havent ordered it yet is there anything else I should get?

Also looking for tips and tricks or any useful information that will help and pictures speak a thousand words. :D
 
that sounds like a decent deal... I went 14, pretty happy with that... I bought 3 4x8's, as I'm doing the new tunnel too...

a really nice touch in addition to precoating hidden sections, is to put some nice seam sealer beads in during and after production.. keeps those sandwich joints clean..

shoot me a pm if ya need any help...
 
What do you mean by "sandwich joint" I don't plan on redoing the whole tunnel but might have to because mines fairly shot. Just not sure how I would do that maybe lay a piece of over it and hammer it into shape. Also what did you attach the angle iron frame too. Is the 14 gauge a better Idea I just though that 16 would work. Sheets are only 40 ish a piece so a third sheet really wouldn't break the bank to do it right. I want to bedline to floor so I want to get all the rusty crap out.
 
I'd be a little concerned with "popping" on the unsupported areas if you where walking around with 16g.. Just that slight up and down flex you may get.. It all depends on how you frame it out too... your going 1 1/2" vs my 1", so that may help out some..

I just mention it as, my 14 worked out awesome, but if anything, I would have went thicker, but wouldn't have done thinner if I was to do it again.. It would be plenty solid, but my fat-arse sleeps in the back of mine... :doah:

my thread should be kinda self explanatory, tho not tons of pics in how I went about it.. basically, I wanted to maintain the ability to replace qrters and w-wheels if need be.. so I bolted to those surfaces..

here, lets look at the pics.. the frame in place, well most of it..

floor6.jpg


the frame/angle iron is only welded to the other angle iron.. you could change this config, to have the piece runningdown the long side of the wheelwell (not shown in that pic) run all the way back to the tailpan, but I felt it was much stronger to add the side to side one off the back of the w-wheel.. there will be another at the front of the wheelwell..




the sheet steel is then plugwelded to the top of the angle iron...

floor24.jpg


as you can see, I pre treated everything with zinc,

floor1.jpg


epoxy, then paint,

floor22.jpg


floor23.jpg


prior to laying the steel in...

floor22.jpg


the sandwich joint I'm refering to is where the steel lays on the angle iron.. if you don't seal the joints on the bottom, you'll get water in there.. The only joint I seam sealed prioir to the floor, well, as I did the floor, was to lay a fat bead on the front edge of the tailpan. that way when I clamped it down, it would squeeze out the front.. wipe off.. that way the tailpan sandwich is sealed, caulk in the front, weld in back...

tailpan1.jpg


once the sheet was in, I just went in each predrilled sheet hole with a carbide burr on a die grinder and gave em a quick grind before I plugwelded em...


seamsealer1.jpg
 
Thanks a ton I think ill go with the 14 guage, the back seems fairly strait forward Ill just make sure that I build it stronger than I think it needs to be. Yay overkill
 
Thanks Randy.... :bow:

Can ya tell I'm a body guy from way back when who has a severe prob with ANY kind of corrosion whatsoever? :haha::crazy::doah::haha:
 
Thanks Randy.... :bow:

Can ya tell I'm a body guy from way back when who has a severe prob with ANY kind of corrosion whatsoever? :haha::crazy::doah::haha:
I haven't done any real body work in 6 years. I miss it

I'll be starting again in the summer on my stepside ;)
 

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