Alternator not charging..
It sounds like your alternator isn't charging all the time,if it only starts charging after starting it up and revving up the engine!..this can be caused by no voltage to the white or tan wire at the 2 prong plug on the alternator when the key is turned on..use a test light,with the motor running there should be 12V at BOTH wires on the plug..check several times,since your problem sounds intermittent..
I had this very dilema on my 74 K20,a former owner puts in a "custom" aluminum dash with gauges,and leaves the curcuit board plug from the original dash taped up and hanging under the dash!..this of course left the "ALT" light,and the 12V power wire that went to the alternator "dead",so it would not "kick in" and start charging until I'd rev it above 2500 rpms..dont ask me where the alternator got its voltage from,but it would kick on rather suddenly,and it couldn't have been good for the diodes and regulator..
Once I ran a new 12V hot wire to the alternator plug(hot only with ignition "ON",with a #194 bulb in series with the wire,for resistance needed to charge properly) it charged normally again,and my battery didn't croak like it did before ..
I was getting tired of begging someone to jump start me after I'd leave my yard and drive 10 miles..it always started when cold,but once the motor warmed up,the battery was too weak!..I noticed if I drove slowly or in heavy traffic,my voltmeter never rose abouve 12V!..that was the tip off,once I found out it was not charging until I hit 2500 rpm's or more,I made sure to rev it that high after I started it in the morning..but fixed it right when I decided that wasn't the best for a cold engine!..
