CK5
Register an account today to become a member! Once signed in, you'll be able to participate on this site by adding your own topics and posts, as well as connect with other members.

Bertha - 2016 Chevy Silverado 3500HD

{{{{Mental note......... Do not piss off Kennyw.............}}}}
Well, 250 to 300lbs is not that bad unless he's lifting it above his head.
Although I’m starting to not like to handle things that heavy.
I can't remember how heavy the 14bff is but last week I had to move one through a narrow section so I had to lift one end and stand it up on a dollie, and I almost dropped it, I couldn't do anything else after I was done moving it.
Not as young and spry as I used to be
 
I knew where the guy lived up in the mountains and knew the bumper was for deer protection and not just the look so I knew he wouldn't put a stock bumper on it.
Thanks for the heads up. I am installing this bumper because of a deer strike last year taking out most of the passenger side. I'll be sure to protect the air inlet.
 
Just a note for future Kenny...if you ever have to pull your headlights out you will have to remove the bumper. Running into that now on this '07.
20260217_101426.jpg
We have a '15 with a Ranch hand brush guard and it has to come off to pull the whole headlight housings. Hopefully yours being factory projector style won't need to be fully removed very often.

Have you seen how much yours cost for the whole headlight? The '15 base model ones we have are something like $750 each from Chevy. I tried aftermarket ones and they were a fail.
 
Just a note for future Kenny...if you ever have to pull your headlights out you will have to remove the bumper. Running into that now on this '07.
View attachment 522444
We have a '15 with a Ranch hand brush guard and it has to come off to pull the whole headlight housings. Hopefully yours being factory projector style won't need to be fully removed very often.

Have you seen how much yours cost for the whole headlight? The '15 base model ones we have are something like $750 each from Chevy. I tried aftermarket ones and they were a fail.
Yeah headlights these days are complex and expensive.
My freightliner headlights were $750 each 12 years ago
 
I have the projector style that is removed from the back (but I already upgraded to LED), but the housing can still be removed without pulling the bumper by 4 bolts. The one at the bottom is accessed through the wheel liner.
 
The ones on this '07 and the three '15s we have, don't physically have enough forward room to pull them out. Bolts are the easy part.
 
I'm happy with the sensor adapter test prints. The mag drill and bits arrive tomorrow so I can drill holes for the sensors.
20260223_174631.jpg20260223_174623.jpg20260223_174619.jpg20260223_152619.jpg20260223_152549.jpg

I have the flood lights mounted at slightly different angles with different bezels to fill the gaps. I had to redesign the latches after this test print though. I'm order to make the latches strong yet flexible enough to not snap off during install, I need to print them at a 45 degree angle to avoid the layer lines being on the plane of bending but they were hard to support during the print. New one is currently printing over night

20260223_210736.jpg

20260223_210807.jpg

20260223_210812.jpg

20260223_210838.jpg
 
Working through how to mount the sensor on the angled portion, I realized I could not drill the hole I need because the clevis mounts were in the way of the mag drill. Instead, I will drill an oversized hole and use an adapter to change the angles on the new adapter... convoluted, but the best solution. I am halfway there on designing the yellow part, just need to add latches.

1772087083900.png
 
I finished drilling the holes in the bumper this evening. Then notched the bottom lip for access to the factory tow hooks. One last test fit as well. I can install and remove the grill without any issue, but it is tight. It looks like the headlights have enough room to pull if needed, but I didn't test it yet. I pulled the bumper off again as it needs more clearance for the factorytow hooks.
20260228_123930.jpg20260228_123936.jpg20260228_134305.jpg20260228_134313.jpg20260228_134319.jpg20260228_134329.jpg20260228_134334.jpg20260228_134554.jpg
 
Top Bottom