Re: Need a BIG ALT @ LOW $$$
Try bumping idle up a hundred or so RPM's and see if the problem is solved. I'll be able to tell you a difference (in volts only) of that smaller alt pulley (about 2 3/8" apparently, and $12 to my door) as soon as I get it. Whats your alt pulley diameter now? I measured all the ones I have, including the one I'm running (approx 2.5") and I happen to have an 87 amp unit that has a *3"* alt pulley on it.
That 3" pulley will *seriously* cut down on idle output, and if you have a pulley that big, you'd be able to turn idle back to "normal" and still have the alt turning fast enough to make a difference if you went with a smaller stock pulley.
Turning the idle up will take what, 2 minutes? All you have to do is go for a short drive and see if the problem is solved. Either that or put it in neutral and bring the RPM's up a hair with your foot. (or, if it isn't a problem at cruise, that should be indicative that idle output is the sole problem)
I see a *noticeable* drop (about 1-1.5V) with only a 100RPM difference. After that, the volts are rock steady right around 14.5. (about 550 vs 650-700RPM)
Haven't read/heard a whole lot of bad things about the "better" aftermarket alternators, but I do recall a couple of problems (to be expected) with some bad units. Didn't check the previously listed link for alternators or whatever, but beware, some aftermarket units list *max* amp output only (which is what GM does) but of course, that isn't what you'll see at idle.
Check your alternator, you may already have a fairly large amp one. Unless its been rebuilt, it should be stamped on the alternator case along with some other numbers and letters. Not sure if this is normally visible with the alt in the truck though or not. (seen 37 and 44 amp units though, so you best check lol)
FWIW, with a little bit of work, the newer Camaro alternators (120Amps I think?) will fit, and might be cheaper than the aftermarket units..at least they should be more commonly available. I can find that info if you are interested, but I'd go the cheap route first.