You got it. One of the other post has the dimensions of the tanks. 28 inches long (as measured form behind the bumper foward) is all that fits. There is about 4-6 inches of clerence between the tank and the rear diff. The 40 was listed 37 inches long. The Diff would hit it for sure.
I Hear Aero tanks builds a bigger tank that will fit the K5. It hangs down more but I think I heard you can order it with an intergal skid plate. You could also do a body lift and move the tank up to regain some clearence.
Fact of the matter is for 10 gallons of fuel, over the 31 gallon, is it worth all the hassle of fabricating mounts and buying a several hundred dollar custom tank when two 5 gallon Jerry cans mounted to a spare tire rack is is only going to set you back about $50. You could ditch the 20 gallon and get the 30 gallon pretty cheap, be a dirrect bolt in and be able to haul the same fuel and still save a lot of dough left over.
Both my 5's have 31 gallon tanks and I have never come close to running out of fuel on a long trail ride over a weekend. Heck I fill just before getting to Tellico, run all weekend and can usualy make it the 2 hours back home without refilling. Heck my spare Jerry can has never been used on my truck. It's filled about half the jeeps in my club, My lawn tractor but never my truck. IO don't even bother with it unless I'm going to be out more than 2 days. 31 gallons of fuel will go a LONG way.
It's not my damn planet monkey boy!
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75 Jimmy, Dollar
79 Chevy Blazer, Her's
70 Chevy Burb
Grim-Reaper