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Bigger alternator

45acpJr

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This should be a real simple question, is there such a thing as an alternator that is too big? The plan is a dual battery system using acr's and remote swithing. And will be powering the truck, arb compressor, winch, and stereo system. Only half of it is in place but the stereo is taxing the battery pretty good right now, if I install a higher amp alternator now can it cause any damage?
 
Well . . .

I don't think so, I am looking at doing the same thing. Search around here and you will find several threads on this subject. I'm looking at a about a 100 amp replacement for my (about) 60 amp stocker, somewhere here I think I read about using a Caprice alternator.

Good luck searching, I'm sure others will comment.
 
There are a few ways an alternator can be too big.
If you find yourself having to change out the front springs to stop front end bottoming out after installing it, then its probably too big.

It could be too strong for the drive belt. Not likely a problem with serpentine, but a small V belt might have to be changed to a dual.

Its going to add load to the engine if you actually use the extra capacity. But, as long as you have more than 4 cylinders, doubtful you will notice.

The biggest danger is to the wiring. The wiring from the present alternator is sized for that alternator.
By the time you start drawing enough load to heat those wires, the alternator will have limited out.
But, if you slapped on a 400 amp alt and used 10 gauge wire to handle the output, then the possibility of smoke and/or fire is very real.

If you increase the size of that wire, remember all the wire further downstream must be increased, or have fuse protection appropriate to the size wire it is protecting.

Having the capability of large amounts of current, is no good if it cannot get to the need.
Everything should be fused correctly for the wire size now, with the possible exception of the output wire from the alternator.
Replacing that one should not cause problems.
However trying to draw more current than you can now on other circuits will result in blown fuses unless you upgrade both the fuses and the supply wire for that circuit.
 
my STUBBY J.R. truck has had a 210 amp alt in for over 7-8 years now and no ill effects .

it puts out up to 125 amp at idle and up to 210 amp by 3k rpm .

had to have it for the efi / truck needs / plow lights / lightbar on cab (65amps all on ) and other stuff. I don't have electric plow pump its engine drivin live hydro . also 1000ca interstate battery .
 
Not really. Your main limitations will probably be space/fitment if you go ridiculous. As others have said, you have to upgrade the wiring as you increase capacity if you want to use the extra amps. Some replace all the wiring, some just run a heavier gauge jumper wire to the battery.
 
I know the thread is old. I upgraded fairly recently to a Powermaster 47294 140 amp drop-in replacement. If I had it to do over, I'd get more. One big thing to pay attention to is what the thing puts out at idle, not just the max value. In my case, I don't put out enough current at idle to keep up with quad headlights and both electric fans all at once. This doesn't happen often, but I'd like to be able to handle it. I got around the problem for now by modifying my electric fans so they come on in stages instead of both at once...
 
You might measure your pulleys, and see how fast that alt is spinning at different throttle settings.
There should be a maximum RPM value for it, and if you do not get too close to it now at WOT, then you might be able to put on a slightly smaller pulley and increase your alternator RPMs at idle.
Just make sure it won't see too high a speed when running hard.
 
had to down the pulley 1 size on a old ford shop truck were I use to work .

the snow plow was eating all the juice and the alt wasn't able to keep up as the lower speeds in the lot we were plowing . took care of the problem good after this .

but this was a off road only plow truck so no real world driving feedback here . got to make sure you don't over spin a acc with drive speed .
 
One of the benefits to the more modern alternators (CS130/144) is that they are more efficient at idle RPM's.

In any case, GM realized way back in the 80's that electric fans increase load significantly at idle, and anticipated the load by kicking idle up.
 
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