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Can a Gas Gauge be calibrated?

JPOutfitters

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Oct 6, 2009
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My gauge shows 1/4 when my Burb is empty and shows about 1/4 past full when it is full!

Can this be corrected? It started doing this when I had someone change out the fuel pump in the tank and thinking it's because he bent something when putting the sending unit back into the tank.....:doah:
 
The Rheostat in the sender is bad. GM senders are 0-90 ohm so if you pull the sender you can check that it reads as such and if not then it's time to replace the sender.
 
You should just buy a new sender because your potentiometer in your current sender is obviously failing. To answer your question though you could do 2 things.


  • Use an op amp as a transconductance converter to reduce the resistance of your fuel sender linearly by 25% across the board.
  • Use a resistor in parallel to the fuel sender signal wires to reduce it by 20% on the low side. Doing this would make your gauge show on the E line when empty but it would still go past the F Line when full.
Obviously doing either would take tons of time on your part to figure it out and determine what resistors you need to make it work.
 
If it's always off by 1/4 tank, just fill it up, pull the needle and glue it back on pointed at full.
 

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