I like that. Much easier to see than any other book I have read through. Thanks for showing me.
Just out of curiosity. How much will not having a perfect pattern effect gears in real life?
When looking at a gear pattern, you want it in the middle of the depth of the tooth. Meaning, it should be between the valley and the ridge. The pics I posted, the pattern is biased towards the ridge. If it were mine, I'd be OK with running it like that. But, since it's not mine, I want to see that pattern a little deeper in the tooth. Especially behind that powerhouse of a 6.2 in Rich's K5.
To answer your question, if the pinion is not running deep enough in the tooth, it could eventually break off a ring gear tooth under the right circumstance. Usually meaning heavy throttle, bouncing, "brodies" in a field, etc. Too deep and it will be noisey or worse, it could bind once heated up causing bigger failure.
The length of the pattern, or where it sits in relation to the heel or toe of the tooth can usually get close to the middle via backlash adjustment, as illustrated in the link above. But, not always and it is less critical. Even in the instructions that came with this gear set, they illustrate some acceptable patterns that are way in to the heal and toe.
