Lots of good stuff here so I will just give my experience, when I first shoved the D60 under the front it had 30 spline outers (innners are 35 spline stock) with Warn priemum hubs, I had quite a few runs on them and never broke anything. When I upgraded to 35 spline (Spicer) outers with Warn 35 spline premium hubs I started breaking the lockout hubs every time I went out. I then upgraded to the Warn flanges and haven't broken a hub since.
Now I did blow a joint and the inner and outer 35 spline shafts on the Carnage Gulth trail (flange was fine) which was the first time I broke "any" D60 parts but I was kind of on it shall we say. /forums/images/graemlins/whistling.gif
Bottom line, I would run the 30 spline stuff and see how it goes, more than likely you will be fine, if it's not broken then don't fix it, you may find that you don't need to upgrade, save the money for something else, latter on if you do start breaking then upgrade at that time.
If you have to have 35 spline outers then I would go flange for sure, the 35 spline lockouts are "very" weak, thats why people are broaching the 30 spline stuff. But I figure if you are breaking 30 spline stuff then chances are it's not a daily driver anyway and just go with the flanges.