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dana 60 spool install?

down4thakrown

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is it ez? i started a thread on welding up the gears in a 14blt ff and sumbody...dont rember who.. quote a excellant write up on how to do it:bow::bow::bow:...and i was curious if takin a carrier out on a d60 and replaceing it with a spool is sumthing similair like doin the 14blt...like how he said it........
""""""""""""""""After you get the cover off the housing and you're lookin at the carrier and ring gear, you'll see two small bolts, one on either side of the carrier. These two bolts hold the clips in place, which in turn lock the side bearing adjusting nuts in place. These are the large round pieces with many small holes around thier circumference, just outboard from the carrier bearing races. What I do is take a scribe and mark the two holes that the prongs on the clips sit in on the adjusting nut. I also scribe a third mark between the two holes on the adjusting nut and onto the housing. Remove the carrier bearing cap bolts, don't bother with removing the two small bolts and the clips. Set them aside in the same orientation that they came off. Leaving the clips and bolts in the bearing cap helps with making sure that you get them back on in the same orientation they came off. No it's time to loosen the adjusting nut's. One turns clockwise, the other turns counter clockwise. What I do is loosen each nut exactly 1 rotation. Lining up the scribe mark on the nut's and the scribe mark on housing after one rotation. Check to see if the carrier will come out now. If it won't, loosen each nut 1 more turn. Check again. Repeat till the carrier will come out. Remember how many rotations you loosened the nuts, so you'll know how many rotations to tighten them when you put it back together. If you loosen it 2 turns, tighten it two turns, and make sure the two prongs on the clip go back into the holes on the adjusting nut that you marked ealier. Pull carrier out, make sure that the carrier bearing races don't fall out and take off accross the shop floor and hide under the tool box... /forums/images/graemlins/rotfl.gif Set carrier on bench and remove all the ring gear bolts. Tap ring gear off of carrier with brass punch and hammer. Split carrier apart.""""
 
A D60 doesn't have the adjustable collars for bearing preload like the 14B does. You will need to pull the carrier, remove the ring gear and install that onto the spool. You will also need to press new bearings onto the spool. You should measure the backlash between the gears prior to removing the old carrier. The backlash/bearing preload is adjusted by adding or removing shims from the carrier bearings. It's not extremly hard to set up gears. Just need to take your time and get everything within spec. I'll see if I can find a good link on gear set up.

In the mean time, here is all the D60 info you should need.
http://pirate4x4.com/tech/billavista/60_front/index.html

Edit: I guess I didn't have to look to hard for a good article on gear setup.
http://pirate4x4.com/tech/billavista/Gear_Setup/
 
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