Uhh, one is thicker than the other? /forums/images/graemlins/eek.gif /forums/images/graemlins/wink.gif
Take a look at the pinion gear on a 3.08 gear set. It has a lot of teeth and the gear end is pretty large in diameter. A pinion gear for the exact same axle, but for perhaps a 4.56 ratio will have fewer teeth and the gear end will be much smaller in diameter. As the pinion gear gets smaller, the ring gear has to move closer to the centerline of the pinion shaft in order to mate with the ring gear. On many axles there are 2 different carriers to accomodate the various gear ratio sets that are available. For example, on a 14-bolt full floater, one carrier was used for all gears of 4.10 and (numerically) lower (3.73, 3.42, etc), while another carrier was used for all gears of 4.56 and (numerically) higher (4.88 and 5.13). The difference between the two carriers is that the one used for 4.56-5.13's has the ring gear shifted closer to the pinion centerline. However, aftermarket companies sell "thick" 4.56-5.13 gears for that rear end that have the difference in the ring gear shift added to the backside of the ring gear. So when one of those gears is bolted to a diff that was designed for the 4.10 carrier, the ring gear and pinion will mesh properly. (While if you tried to use a thick 4.56 on a carrier that was designed for the 4.56 factory gears then the ring gear would never line up with the pinion gear.