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Drilling and tapping a hole???

K85 Octane

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Quick question.

I've got a 3/8" x 24 tap that is going through aluminum and I'm wondering what drill size I need. An adjuster on my belt sander stripped the threads so I'm going up one size and tapping it.

Thanks
 
drill size is "Q" for 24 thread, and 5/16 for 16 thread.

Which is .3320", says some random Googling, which is about 21/64" if that's all you can find.

I find I end up googling "drill tap size" a coupla times a month, when I can't read what size the taps have printed on them.

-- A
 
Tap only says UNF 3/8" x 24

Sound like I'll be buying a drill bit. Prolly don't have that size thanks to coworkers loosing half my bits.

Thanks guys
 
Tap only says UNF 3/8" x 24

Sound like I'll be buying a drill bit. Prolly don't have that size thanks to coworkers loosing half my bits.

Thanks guys

Yeah, about half my taps have the drill size inked on them, but with use and Rapid-Tap all over them ... and my aging eyesight :doah: ... it's a crapshoot.

-- A
 
in aluminum. I would heli coil it.

Of course I have some that size so its cheap for me to do.
 
A staked insert would be best, just depends on how much abuse it's gonna take, and what kinda clamping force is needed.

http://catalog.alcoafasteners.com/category/keenserts-reg-inserts

Keenserts-Heavy-knhm12%20heavy%202.jpg
 
hahaha

ask an overkill crowd, get an overkill response :D

it's just for the adjustment on a hand held belt sander, the small knob to straighten the belts. There is about 1/2" of cast aluminum to tap, so as long as it takes the tap right, it should last the rest of the tools life. Since the factory bolt/threads lasted a while, until someone EFed them up, I think a simple larger size and tap will cover it.

Thanks guys. Would have had it done but need to go to HD for a drill bit.
 
LOL...wasn't sure what the application was. When I used to build aircraft tooling I installed so many of those keenserts (and similar) they're definitely the best way for threads into aluminum when it matters.
 
There is a trick that most machinists know, but not really necessary in your case. If you have to drill and tap a hole or several holes and make sure they are very square, you do it like I did the other day.

I had to drill and tap about 20 1/2 inch NF holes in some 3/4 inch steel. Since I was mounting a stand on it that would have a lot of force, I wanted the bolts to be drilled square to the surface of the plate, and the threads exactly square with the holes.

I used a drill press and a gun tap. Squared the plate up on the table, moved it to the first hole location, locked it down.
Drilled the pilot hole, removed the bit, installed the main bit, drilled that hole.
Then I chucked the tap up in the drill without moving anything in the X/Y axis. Turned on the drill, moved the tap down until it bit, and just let it feed its self into the hole.

Hit the off button a second to two before it finished, so it coasted to a stop. I did not want to let the tap reach the end of the threads and bind.
Then just backed the tap out by turning the chuck by hand.

Since nothing moved from the time I drilled the first hole to the tapping, everything was correct.

Of course, you must use a "gun tap" which shoots the chips ahead of the tap, and the hole has to be either a through hole, or deep enough to hold all the chips.

Naturally in a main shop, you would do it with a "tap-a-matic", which chucks up in a press or mill, and has clutches, reduction gearing, and an instant reverse built in.
But given the few holes I have to tap, its too rich for my blood.
 
We had a couple of these on a machined table.

S36M60.jpg


You could tap 200 1/2"x13 holes an hour without breaking a sweat. We used spiral taps because they draw the chips up and out of the hole...and they never tap crooked.

Using the regulator on the tool we could do as small as 4-40 in steel without snapping taps.
 
Yep, the tool and die shop I consult for has a set of those, and I have used them. Very nice.
But, sometimes they have a steel plate weighting a couple of thousand pounds on a mill or big drill press, and its easier to chuck the tap up in it.
Of course, they also have the tap a matics for those too.
 

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