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Flat tow breakage...

DDBurb

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Aug 19, 2018
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85 Suburban, NP208 / 700r4 / factory auto hubs. I pulled the rear driveshaft and put the t-case in neutral and flat towed the truck behind my camper for 200 very bumpy miles. The transmission was in park. I considered pulling the front driveshaft, but didn't.

When I arrived at the campground, I found that the transfer case shifted into 4H, and that the shifter was stuck. The case made all kinds of noise, and wouldn't shift to neutral or 2H regardless of shifter position. With force I could get it into 4L. Days later I climbed under it and saw that something had ejected from the case.

I found a used one on facebook and swapped it out.

All is well now EXCEPT I have no Park in the trans. Have to drop the pan later to see the damage there. Good news is it shifts fine and there are no shavings on the dipstick.

My best guess is that on the bumpy roads, the transfer case went into 4H and that my hubs were not actually unlocked. My wife mentioned that my tires locked up once on the suburban, I'd guess that was when it found park. What do y'all think?
 
Did you get the correct spline count on the input of the t-case?

32 spline input fits right over the 27 spline output on a 700r4. Nothing touches and no power is exchanged. Meaning of you fire the engine up and put it in drive it's not going to move.

Made the same mistake on my 241 and took a couple of days of head scratching to drop the t-case back down and discover the issue.
 
Did you get the correct spline count on the input of the t-case?

32 spline input fits right over the 27 spline output on a 700r4. Nothing touches and no power is exchanged. Meaning of you fire the engine up and put it in drive it's not going to move.

Made the same mistake on my 241 and took a couple of days of head scratching to drop the t-case back down and discover the issue.

Yes, the new to me case is a 27 spline. The truck drives fine with the exception of no Park. The park pawl in the trans is likely broken. The burb is currently "fixed" until the trans dies. HaHa. Honestly I'm surprised one of the hubs didn't blow.
 
May be able to drop the pan and change the parking pawl...not sure on a 700r4.

...I bet the pawl broke or the shell it engages when the wheels locked up... :doah::eek1:

As long as it drive fine, it shouldn't be an issue unless the broken pawl engages somehow again at 70 mph..:yikes:

probably best to drop the pan and fish out the broken pieces..:waytogo:
 
May be able to drop the pan and change the parking pawl...not sure on a 700r4.

...I bet the pawl broke or the shell it engages when the wheels locked up... :doah::eek1:

As long as it drive fine, it shouldn't be an issue unless the broken pawl engages somehow again at 70 mph..:yikes:

probably best to drop the pan and fish out the broken pieces..:waytogo:
I bet there are chunks in the pan for sure. It would be smart to drop the pan just to fish the chunks and smaller debris out of the trans.
 
Yep, sounds like the Park Pawl got broke when the transfercase fell back in to gear. Placing the tcase in Neutral should have been enough to for dingly towing. Sounds like you just got a bad deal with the road being so bumpy where it probably bounced an older worn tcase shifter into gear.
 
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