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Fuel line Issue

GorillaGlue

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Nashville Tennessee
In my 89 k5 blazer, I installed a new sending unit, and the braided stainless lines were completely rotted at the fittings. Assuming that I secured everything the correct way and double flared my hard lines, could I just run rubber lines to the sending unit? The pressure should never exceed 15 psi and from what I’m aware, a good 350 tho stays around 13 psi. Would this be dangerous or at risk of leaking?
 
The pump is capable of way more than 15 psi, the regulator is what keeps it there. Personally I’d rather see you use AN fittings, but you could use a short section of rubber hose secured with fuel injection clamps (not worm gear) . Just remember to check the rubber frequently as todays ethanol gas isn’t friendly to rubber hose.
 
There is rubber hose specific to fuel injection. As mentioned, using it in sparing quantity is better
 
The TBI pickups use rubber lines to the sending unit. I always thought it was interesting the Blazers and Burbs have the stainless braided and the pickups didn't. Maybe because the K5/Burb lay on the tank for a longer distance.
 
The TBI pickups use rubber lines to the sending unit. I always thought it was interesting the Blazers and Burbs have the stainless braided and the pickups didn't. Maybe because the K5/Burb lay on the tank for a longer distance.
Appreciate the help. Things get confusing when certain parts are harder to find than others
 
The TBI pickups use rubber lines to the sending unit. I always thought it was interesting the Blazers and Burbs have the stainless braided and the pickups didn't. Maybe because the K5/Burb lay on the tank for a longer distance.

I always suspected it being due to the passenger compartment not being separated from the tank.

And the TBI pumps are *lucky* to put out 15psi unregulated, on a good day. One I had could barely hit 14.

However, those braided lines will hold a lot more pressure than a flared rubber connection (same lines were used on TPI @43 PSI) so the common higher pressure pump swap would be a no-no with plain rubber.
 
Fuel injection hose is rated to 60-PSI. I run fuel injection hose from my senders to the fuel tank selector on my crew cab. I have in tank fuel pumps that are rated up to 60-PSI, but my adjustable fuel pressure regulator is set at 12-PSI. I doubt those sender hoses are seeing maxed out pressure of 60-PSI.
 
Fuel injection hose is rated to 60-PSI. I run fuel injection hose from my senders to the fuel tank selector on my crew cab. I have in tank fuel pumps that are rated up to 60-PSI, but my adjustable fuel pressure regulator is set at 12-PSI. I doubt those sender hoses are seeing maxed out pressure of 60-PSI.

Yes, good point, unless you mess around with the pressure regulator, assuming it's running correctly, it shouldn't see anything more than the regulators rated pressure.

I have no idea the failure modes of the regulator, perhaps why GM used "weak" pumps with TBI was so that if there was a blockage, the deadhead pressure wouldn't exceed the connections ability to hold? Obviously that would only be a concern on the rubber fuel line applications, as the braided lines are obviously different.
 

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