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gas tank air separator pipe repair

bp71k5

3/4 ton status
Joined
Mar 31, 2006
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Knoxville, TN 37922
I've had this pipe in the back on the k5 for as long as I can remember and I never knew what it was for, but I suspected it was part of the venting system. Since I switched to fuel injection, my tank wasn't vented well enough (actually not at all) and pressure was building up inside the tank.

After trying in vain to find a diagram of what this thing actually has inside it, I decided to investigate further with a :hack:

If you aren't familiar with it, the empty hole back there is where it goes.
vent pipe 001.jpg

Here's the pipe after it was removed at the top copped off.
vent pipe 002.jpg

On the bottom there are three hose fittings. Two go to the gas tank and one goes to the carb.
vent pipe 005.jpg

Another shot inside. The very small light "at the end of the tunnel" is the third vent hose fitting. I'm wondering if this hole is to allow any fuel that does get over the top of the other two to drain back down into the tank.
vent pipe 003.jpg

Upon close inspection, the two long pipes travel up to the top and have a small chamfer on the ends to presumably only allow air to escape on big inclines or after lots of fuel sloshing.
vent pipe 004.jpg

The plan is to weld it back shut and run my new vent through it. Seems like a decent way to make sure liquid fuel doesn't get into my vent and clog it.

vent pipe 001.jpg

vent pipe 002.jpg

vent pipe 003.jpg

vent pipe 004.jpg

vent pipe 005.jpg
 
hmmm, good to know since I'm right around the corner for going efi. Let me know how it pans out:waytogo:
 
hmmm, good to know since I'm right around the corner for going efi. Let me know how it pans out:waytogo:

I welded it back up today. The only snag was that the original cap was soldered onto the pipe and a bunch of the solder melted into noisy chunks after I was all done. There was no way I could let that rattle around all day back there to I drilled a hole in the cap and shook out all the loose solder then welded the hole back up.

Then.... One of the two metal pipes that run up to the cap was loose and also rattling around. Once I figured out which one it was, I drilled yet another small hole from the side until I hit the edge of the offending tube. Another small plug weld took care of that. I'll try and post a picture tomorrow of how I routed the vent. I have given up trying to vent it into the throttle body. I've just got a little breather cap on it.
 
:haha::haha:wow, that sounds like my kind of luck:haha::haha:

Sounds like you'll get it sorted out soon though:thumb:
 

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