readymix said:No, No, No,.... Don't run it like that.
Look at the pictures you posted again. The pattern is too close to the root already so why would you want it deeper. The pinion is already too deep.
Here is a pic of the latest pattern, it also has no shim and the backlash is a little bit tighter. No matter where I put the shims I get a crappy pattern. The pattern is not running too deep, when I run the pattern I dont see a little space on top of the gear and the pattern. I dont know how to explain it easily but from all the pictures I have seen you need a little space between root and top of the gear. Im not getting any space on top of the teeth. I have tried many different shim and backlash combinations, none of which seem to get my pinion depth anywhere close. When I ran .030 worth of shim my pattern was extremely high on the top of the teeth. But with no shims the pinion still isnt deep enough. I have tried every shim I have, .010, .012, .020, .022 and every combination in between. Is it possible that these gears will not setup? They are precision gears. I dont know what to do at this point.
Well I totally understand now. That makes perfect sense, I should be good to go now...what shim do you think I should start out with? I started with my .020 which was stock since I didnt have any markings on the old pinion nose to start with. What do you consider a big change in the contact patch from top to bottom? The rest will be easy getting the backlash in spec, Im as giddy as a school girl.