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Header tape...worth it?

COCHEV

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I'm going to be putting new header gaskets on tomorrow and was thinking about wrapping the headers for heat mostly against the spark plug wires and the starter.

anyone here use the tape? i looked at the box at napa and it said you need some special clamps (not included and they didn't have any there) and some other thing also not included. plus it doesn't say how far one role goes. is it enough to do both headers or what?
 
I wouldn't do it. I got some sleeves for my spark plugs that are made of the same material and a heat shield for my starter.
 
nope, don't do it. Also, if you wrap the entire header they can burn from the inside out. Did it on a set of headers and i could see the at night where the pipes connected and it wasn't wrapped, honest....good way to toast a set of headers.
 
well then, that answers that. i did see the little spark plug sleaves they have...
 
Header wrap will make the tubes brittle and then they will crack easily. Like someone else said just use the plug wire heat sleeves and a starter shield if needed.
 
can you expand apon that? no rusting? no brittle headers?


Here are some of the "Myths" about header wrap that I have been told and have not been able to find any actual facts to support.

Header wrap causes rust.

First of all headers rust. Around here we have road salt and calcium, high humidity in the summer and of course, if you hit the mudholes they'll get wet. Condensation on the pipes is gona happen. The question becomes, does header wrap accelerate the process? Not in my experience. First of all if the header wrap gets wet while the vehicle is running it doesn't stay wet for more than a few seconds. So while the vehicle isn't running and the headers are cold, moisture at some point may condense onto the headers. This is gona happen, wrapped or not. With the wrap you have some sort of barrier there. It's not air tight but neither is no wrap at all. Road salt and calcium and such, again, wrap is a barrier and can be washed at the car wash. Either way the salt is on the wrap now and not the header pipes themselves.

"they'll crack."

Every header pipe, goes through its hot cold cycles. over and over and over again. I'm not a metalurgist but I'll tell you this much, when I heat a piece of metal and rapidly cool it, it may crack. If I heat a piece of metal and cool it slowly it is less likely to crack.

When I heat a piece of metal and rapidly cool it, it becomes harder or more brittle. When I heat a piece of metal and cool it slowly it does not become harder or more brittle.

So that being said, my header wrap should make my headers become less brittle by holding the heat in the pipes longer and allowing them to cool slower.

"The wear out from the inside out."

This is called erosion. When you expel a flaming gas out of the exhaust valve and it bangs into the first turn, the pipes are going to errode. Absolutlely gona errode, no way around it and that is all there is too it. I think the myth here comes from guy a comparing the life cycle of a pair of headers made from 16ga. tubing that were cheap as hell and wrapped to that of a guys headers that were made from heavier wall tubing. Who knows. I have yet to find anybody that has bought two pair of headers and done testing side by side that would lend any imperical data to support this claim.

Last one that I hear often and love the most.
"Header Manufacturers won't warranty the headers."

You mean they don't want to give you a set of headers for free if they can think of a reason not too? Curious.

Now, on the plus side.

Lower your underhood temperatures.
Potentially create more power.(couple different ways)
remove potentially harmful heat from nearby objects such as spark plugs, wires, starters and so on.
Wear less burns on your arms from accidentally bumping your arm against them. They're still hot but it gives you just that instant of "Hello!" before you leave meat behind.

I have donned my fire suit so flame away.(It's made of header wrap.:haha:)
 
Header wrap will "absorb" and retain foreign matter (for those living in snow country this usually means salt) that will increase the likelyhood of a more rapid corrosion process. If the header were left unwrapped the "foreing matter" wouldn't absorb into the steel (some might stick) but it would fall off and not increase rapid corrosion as something that has absorbed a foreign matter such as road salt. Also direct moisture kept against steel will make the steel rust QUICKLY versus condensation which will drip off.

The best solution is to have a pair of headers ceramic coated as this is a thermal barrier on the outside (to keep underhood temps down and prevent corrosion) and also a thermal barrier on the inside to increase exhaust flow and prevent corrosion from the inside out. Not only is ceramic coating a thermal barrier but it also has an appealing lustre to it as well.
 
I have had a couple different experiences with header wrap. One on a fairly nice set of Hooker super competition headers on a camaro daily driven all through out winter and all summer. Had the header wrap on and did nothing at all detrimental to the headers, at least not in the time I knew of the car. I knew the guy with the car for about 3 years and we took those headers on and off a couple times to do different things. No problems to speak of

Now on the other hand we wrapped a cheap set of hedmans in header wrap (again on a camaro) we went to pull the motor out the next year to work on making the engine bay nice and those headers were gone done. They broke into several pieces taking them out. It sucked. Completely rusted out looked like from the outside.

Take that for what its worth. I think header wrap will work better on a better set of headers because of the simple fact of its usually made with thicker wall tube. better flange, oftentimes a better design. But on the cheap headers that so many of us run I dont' think its worth the time.

Of course I have a cheap set of headers I plan on wrapping fully on my tow rig in hopes they will rust out and I will "have" to buy a new nicer set :D
 

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