Does anybody have a break down of the hub? I'm assuming the bearing are getting hot so I should probably replace them along with adding new manual hubs.
It may be good to plan for them needing to be replaced, but they may just need to be repacked. If it's not your main vehicle, just take it apart first and check it out, it's not difficult or very time consuming, I just repacked my outer wheel bearings the other week, probably 20 minutes per side.
I also have auto hubs, and they work just fine with no complaints. The stigma in the off road world is that auto hubs are absolute garbage and should be replaced as soon as you buy the rig. IMO they're like any other part, of course they're prone to failure after 30 years, what part isn't. That being said however, when they do fail, I will be replacing them with a nice set of manual lockers.
Back to the hubs, as far as special tools, all you need is a set of snap ring pliers, a 4 pronged spindle nut socket, and torque wrench. It's pretty straight forward, take it apart, reassemble in reverse order. Seals and bearings/races are fairly cheap. Once you take it all apart, if the bearing has any play within the race, it's bad, clean both parts very well, if there is obvious heat damage (blueing all over the metal) I'd go ahead and replace them as well. There's an inner and outer bearing, 2 seals IIRC? It's been a while since I've replaced an inner bearing. When assembling, torque the spindle nut to 50ft/lbs while rotating the spindle, loosen slightly, re-torque to 30ft/lbs while spinning it.
There's a write up somewhere here.
http://coloradok5.com/forums/showthread.php?t=294027
and another
http://coloradok5.com/forums/showpost.php?p=1504170&postcount=1
Found it, enjoy
