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I like to put a pre-oiler on my drill, and run the oil pump for a couple of minutes to get the lifters filled, before adjusting. It makes it easier for me to tell when the nuts are tight enough.
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Right on! A man after my own heart... /forums/images/graemlins/thumb.gif
You should try setting the ignition timing with a vacuum gauge and not a timing light. With an aftermarket camshaft, a timing light means nothing anymore because aftermarket camshafts, when machined, are not indexed to the crankshaft like GM OEM camshafts are. If you where to bring the number 1 cylinder, on your engine, to top dead center compression stroke, and used a degree wheel to find your camshafts true index to the crankshaft. I bet you would find the aftermarket camshaft to be as much as 4 to 12 degrees off of true top dead center.
First, when you use a vacuum gauge, make sure it is connected to manifold vacuum. Second, advance the distributor until it reaches maximum vacuum (with an aftermarket camshaft this might be as high as 8 inches of vacuum or as little as 6 inches of vacuum). Third, back it off a half-inch of vacuum, and your done.