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Help with fuel gauge issue...

guitarman

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Hello Blazer Gurus!! I've been lurking here for the past few weeks and am thoroughly impressed with the knowledge available at this site. My fuel gauge is pegged all the way to the right even when no fuel is in the tank and i read on the site that this is a ground problem with the line from the sending unit. I traced the wire to the break and realize i need to replace it from the tank to midway up the frame. My question is how does the wire connect to the sending unit - is there a connector at the tank or does the wire connect directly to then sending unit necessitating removal of the tank? Thanks for any help. Take care.
 
guitarman said:
Hello Blazer Gurus!! I've been lurking here for the past few weeks and am thoroughly impressed with the knowledge available at this site. My fuel gauge is pegged all the way to the right even when no fuel is in the tank and i read on the site that this is a ground problem with the line from the sending unit. I traced the wire to the break and realize i need to replace it from the tank to midway up the frame. My question is how does the wire connect to the sending unit - is there a connector at the tank or does the wire connect directly to then sending unit necessitating removal of the tank? Thanks for any help. Take care.

The wire was soldered to a tab on the sending unit, at the factory, IIRC.

Because even my big 100W gun wouldn't heat it well and I refuse to use a propane torch near a gas tank, I ended up drilling a small hole in the tab and using a crimp connector to ground to it, seemed to work okay.

-- A
 
The baffle came loose in my tank and knocked the sending unit off of the return lines. Pegged the gauge. That was two months after I dropped the tank to correct the ground wire.
 
Yes, your sending wire is grounded making the gauge peg to the full side. IIRC the wire does have a plug so simply unplug the wire and make a new one with the correct termination so you can plug it back onto the sender then do a good solder connection to the remaining wire and use heat shrink tubing when you're done.
 
Thanks everyone!!!

Thank you for your help everyone - doing the repair today.
 
4X4HIGH said:
Yes, your sending wire is grounded making the gauge peg to the full side.

Actually an OPEN in the circut will cause the gauge to read "FULL" and a short will cause the gauge to read "EMPTY
 
Well that's funny because every truck and car for that matter on a GM vehicle if you pull the wire and ground it the gauge would read full not empty.
 
maybey on the newer ones. But I guarentee that if you go unplug your sender the gauge will read over full on the CBS and OBS Chevys, and if you short the wire to ground it will read empty.
 
0 to 90 ohm senders read full when you ground the sending wire..
 
Thank you, i knew someone would chime in eventually with the required info as to the correct answer. :thumb:
 
Make it easy, go pull your sender wire and ground it and watch the gauge peg full. :D
 
No battery in the truck...

When I was stationed in great Lakes I had an Open in the Fuel Sender windings. This caused the gauge to read more than full. When I shorted the sender wires together it moved the gauge to empty.
 
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