ragedracer
1/2 ton status
Good point, I hadn't considered that!
The d-shaft actually speeds up and slows down during it's rotation due to the angle in the u-joint. If both u-joints are at equal angles, and the d-shaft is in phase, the u-joints cancel each other out. If one has a sharp angle and the other is straight, you will get a lot of vibration, since they won't cancel. A double-cardan (CV) has both joints and cancels the vibration out within the CV joint, so you would want the 3rd joint to be nearly straight. Does that make more sense now?I'm still confused about the reasoning behind setting up the d-shaft angle for a 2 joint shaft.... it seems to me that if the rear end pointed towards the TC (making the yoke line up with the d-shaft so it's all in line) would be better but everything I've read/heard says that's absolutely wrong...![]()

The front shaft angle will be worse if you drop the t-case.Just went out and did a quicky booty fab TC drop. I gained/lost? 5 degrees. Looks like an 8 degree shim will work perfect now.
I'll probably do that tomorrow afternoon - ill let you guys know how it turns out.
ETA: The TC drop actually seemed to improve my front shaft angle as well. At least according to how the double cardan description on the Tom Woods site seems to suggest.
The d-shaft actually speeds up and slows down during it's rotation due to the angle in the u-joint. If both u-joints are at equal angles, and the d-shaft is in phase, the u-joints cancel each other out. If one has a sharp angle and the other is straight, you will get a lot of vibration, since they won't cancel. A double-cardan (CV) has both joints and cancels the vibration out within the CV joint, so you would want the 3rd joint to be nearly straight. Does that make more sense now?![]()

How did you drop it? Did you just flip the spacers to the under side of the frame? If you did, the bolts will pull through the frame.Well, I took it for a spin after dropping the T-case. No more vibes (at least not noticeable). Cool!
I'm still going to shim the axle as the angles aren't optimal.
Thanks for the ideas!