Re: How Many Quarts of Gear Oil... *(UPDATE)*
General rule of thumb. Newer chain driven transfer cases take lighter oils like ATF. My 1979 owners manual says for full time 4x4 10w-30 or 10w-40 engine oil and only fill to 1/2 inch below filler plug hole, and it holds 4 qts. Conventional gear driven, NP205, gear oil... OEM spec GL5 80w or 80W-90, fill to level of filler plug hole. You'll do ok in vegas with 85w-140, cause its so hot, but what happens in manual transmissions is the syncros don't like to line up with heavier oil, especially when its cold, and it's harder to shift. You don't want to be too heavy viscosity in tranny or transfer case. Axles go heavier, 85w-140 or 90w, or 140w. Cold ambient air temps, no, 80w-90 or 90w. /forums/images/graemlins/cool.gif