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Hydraulic assist mount question

Magikal

1/2 ton status
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Nov 25, 2007
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Adding hydraulic assist onto my dodge d60 turning 40s. Already have xover and high steer . Not much room left to mount the ram between the leaf springs. Looking at mounting the axle end to tabs welded onto the diff cover. Currently the diff cover is made of good solid 1/8" steel. Will this be strong enough to support the ram? 2x8 ram, stock pump, stock gear box tapped. I certainly don't want to rip a hole in my diff cover but i am having a hard time justifying more money into a 3/8 cover then i have in the Hydro assist system.
 
Would you use 1/8" tabs to mount the ram? No way, they would tear right off. Same thing would happen if you welded 3/8" tabs to a 1/8" cover.
That is pissin in the wind there.
I would also consider mounting to the diff cover a last resort. Build or buy something that put the ram up high but welds to the tube. Kinda like the Diy4x ram mount.
 
Tabs would be 3/8 or larger. I was kind of thinking that would be the result, just wanted a second opinion. I don't have much room to work with and the end of the ram lands right above the diff horizontally. I looked at the high steer ram mount from diy4x but i just don't see where i could attach it to the axle at. Also considered making something similar to there mount that comes off the bolt holes for the diff too. I dunno. What's everyone else doing for this? Pics?
 
3/16" or 1/4" is totally fine.

Avoid attaching the cylinder to bolts or the cover, just weld tabs to the tube.
 
There is no tube near where i need to be. Thinking maybe some sort of truss bridge ? I'll take some pics tonight after work
 
Update:

Ok, i feel like an idiot. Flame away! This was a stupid simple fix. As i was surfing images on Google for ideas to solve this it dawned on me. Switch the mounts stupid. Flipped the tie rod mount from drivers side to passenger side, axle mount from over the pumpkin to over open axle tube. Duh!

Spent the afternoon fabricating a tower to weld to the axle, similar to diy4x mount sort of. Gonna use some 1" thick bar stock 2"wide. My ram requires a 1" hole to pin to. Cut to length, gonna weld to axle and then I'm gonna slip a piece of 2" ID x .25wall square tube over that with the sides at the bottom bent out to wrap around the axle tube some. Slit and bend in the top, few holes to plug weld to the bar stock also. Weld it all the way around and that thing shouldn't be going anywhere.

I already had a failure with the axle mount side prior to this so i have tabs welded to the tie rod already. Didn't have to change this, i simply disconnected it and spun the tie rod 180 degrees. Came out exactly where i needed.

Switch my hoses around and i should be good to go. I'll have it buttoned up tomorrow.
Thinking i may fabricate some sort of skid plate to protect the ram. I do a lot of cross country through the woods type of stuff and have a bad habit of "when in doubt, throttle out" which isn't always the smartest thing to do but it sure is fun!!
 
I did the diff cover mount... it's a DIY4x razor back cover, I too have zero room up there as I run my rig lower than most.. It works great! Zero issues:

Under_skirt1.jpg
 
I did the diff cover mount... it's a DIY4x razor back cover, I too have zero room up there as I run my rig lower than most.. It works great! Zero issues:

View attachment 374162
See, that's the setup i originally had in mind then i changed it and put the tie rod connection in front of the diff and mounted the ram to a tower on the axle.
 
I was going to build a ram mount off of my u-bolt plate. Then I bought a Blazer instead.

Martin
 
Yeah, mine was on a K30. Same theory. It is one of the main reasons I do not recommend high steer.

Martin
 
I was going to build a ram mount off of my u-bolt plate. Then I bought a Blazer instead.

Martin
That is how I mounted my stabilizer, now that I would like to add hydro assist I have wondered about adding another plate (and longer u-bolt) for double shear.

16180688708385787625787701548286.jpg
 
Personally speaking, i don't like adding anymore stress to the ubolts. Should it fail you lose steering and ability to drive.
 

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