Have had very little time lately to work on my truck - seems every time I got out to work on it I was making very little progress due to some brake line fitting issues. But, got the brake lines done yesterday and hooked the steering up and went for a test drive. The passenger side front disk is grabbing but the driver side is only contacting the rotor in two small areas. I only drove for about 1 mile though so I think driving some more and breaking up the surface rust should get that straightened out. Still need to bleed the brakes a little more I think as the pedal pressure varied a bit.
Regarding the steering, the 69 had a closed knuckle axle and when I lifted it I used an adjustable drop drag link for steering correction - it is the only option for that axle. I had planned to use it for the Dana 60 for the time being but to have full steering the thread engagement of the drag ling ends is below the minimal recommended engagement. Right now I've got it with enough thread engagement but that is preventing full turning.
Due to this I've been looking at cross-over steering options. I'm looking at kits from Sky Manufacturing, ORD and Ballistic Fab. The Sky kit is $375 and I would also replace the king pin springs and bushing for like $20 for a total price of $400. The ORD kit would be $440 plus the king pin parts of $20. I like Ballistic Fab's setup as it deletes the king pin spring.
From what I can tell, the hi-steer setup from Ballistic Fab comes in lower than the high steer kit from ORD and isn't that much more than the crossover kit from ORD. Ballistic Fab's 2 arm kit is $280, then the draglink and tierod plus ends kit is $240, add a pitman arm already reamed out from another vendor for about $70 to $85 and that brings the whole price for the Ballistic Fab hi-steer to $590 to $605. Assuming I'm not missing something - that beats the heck out of ORD's $800 hi-steer kit plus you've deleted the king pin springs and isn't much above the $460 for ORD's crossover and new king pin parts.
I can't say I need hi-steer for the use of my truck but Ballistic Fab's hi-steer setup ends up being about $130 more than ORD's standard $440 crossover kit and allows me to delete the king pin springs.
At this point I'm leaning towards Ballistic Fab's setup even though it is overkill for my needs.