Hey
@Wes Harden @dyeager535 @Fastereddie — what's y'alls opinion on replacing an 89 TBI setup with Megasquirt 2?
I've been chasing this intermittent code 42 for over a year now and I'm done troubleshooting it.
It shows up between every 10-20 startups. Feels like ~55% of the time it kicks off within a mile of startup, ~40% of the time while it's at operating temp sitting at a stoplight, and the other ~5% who knows. Sometimes it leads to it stalling on me.
So I've decided this 37 year old ECM has done all it's gonna do for me. The stall is the real dealbreaker — I don't feel right loading the family up for a road trip knowing I could randomly lose power steering and brakes. We want to tow a small camper with this thing too, so "probably fine" isn't good enough anymore.
So I've narrowed it down to two options:
**Carb swap** - non-computer HEI, regulator, manual TCC toggle. Cheap, zero electronics, fixable on the side of the road with hand tools. Downside is it tosses everything I've already got — TBI unit, injectors, IAC, all the sensors and pigtails I've sunk money into.
**Megasquirt 2 ** - keeps all that existing hardware, plus I get an actual adjustable idle target (the stock ECM is hard coded around 525 RPM and fights me every time I need ~650 RPM for the AC compressor and alternator), TCC lockup, and data logging. Runs TunerStudio, so I'd be doing my own tuning.
I'm leaning hard toward the MegaSquirt. Curious if anybody here has run one on a TBI 5.7, or if y'all think I'm nuts and should just throw a carb at it and be done.