not an uncommon problem..
At my friends garage,he had an S10 blazer come in with a 4.3 v6--it was skipping and had bad hesitation,and at times it would stall and be very hard to restart--it would crank and crank,then finally sputter to life,and it would only run in neutral--as soon as you put it in gear it would stall...after repeated attempts at starting it,it would pop back thru the intake manifold,and then it would fire right up and run normally...
We removed the catalitic converter--it was not plugged like we had suspected!...a tune up was done recently,so it was unlikely the plugs or wires,cap and rotor were faulty..we finally found the EGR valve(buried in the "valley" behind the water pump!...we removed it,and saw a LOT of carbon build up..we ran a drill bit thru the passages the best we could,and sucked out the carbon with a shop vac..put it back together,and it ran great!--the owner was estatic--he had brought it to several other places and spent 400 bucks with little or no results!..
But 2 weeks later it started doing the same thing again--we went right to the EGR valve again,and removed it--there were some smaller chunks of carbon,but nothing like the first time..we then put the EGR back on,but it did not run good!!--we later determined the EGR valve,which was electrically operated,had croaked--so we put a new one on (cost 50 bucks!)--and it ran sweet again...he has had no trouble since...
The chevy dealership nearby says there are lots of cars and trucks coming in with excessive carbon buildup in the engine--the Caddy "Northstar"engine seems to be the carbon king,and the V6 motors in many GM cars are noted for it also...I think the combination of cheap gas,and eldery drivers leads to carbon buildup..along with poor manifold design and the EGR valves contribute to the build up of carbon..
An engine can do all kinds of weird things when too much carbon buikds up,and not just ping or "detonate"..I've seen intake valves on some motors so encrusted with deposits the fuel air mix cant get past the valve stem into the combustion chamber!--and the motor feels like it has 20hp instaed of 100!...just removing the carbon made a world of difference!..
Our dealers have a "carbon removal" special,I think all they do is dump ATF or a commercial carbon remover down the intake and change the oil--for 99.95!
