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Jumping your truck

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Reading my post again, am I overrating droop while crawling? Is that extra 2" worth fighting for. You would probably only need it maybe 2% of the time you are on the trail.

It just goes back to the if it's there might as well use it. I would hate to be in one of the 2% situations knowing that my suspension is capable of the extra 2" but I didn't make use of it. /forums/images/graemlins/dunno.gif /forums/images/graemlins/dunno.gif What do you guys think?

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My thinking is that even if the suspension will let the tires droop that extra 2" if there is no weight on the tire then it's not doing anything. Some will say that an extreme drooped tire has a stabilizing effect. For that to be true it has to have weight on it or it's simply just touching the ground.

I've ridden a Stock Mini desert truck with it's max of 8" of front wheel travel. It had one by-pass damper per front wheel and it was WAY faster thru the rough than my truck with almost twice that amount of travel but only a single Bils 5100 per wheel.
 
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Some will say that an extreme drooped tire has a stabilizing effect. For that to be true it has to have weight on it or it's simply just touching the ground.



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I Don't think this is completely correct. Having weight on it certainly makes it of more use, but is not essential for it to help out. Even if it is just touching, you still have the stabilization of the shock rate resistance to shifting. The only real problem with "lifting a wheel" is that it destabilizes the truck by allowing it to fall off on that side if the CG shifts over the balance point in that direction. In that case, there is nothing (significant) other than inertia acting to limit the vehicles movement, so you get a violent shift till the tire touches, then the shock has to deal with the inertia resulting from the uncontrolled fall, and the result is that the vehicle goes quiet a bit further "over" that direction than it would have if the shock had controlled the shift, and the result is often a roll or flop. So, all other things being equal, I would rather keep that tire touching the ground than in the air where it (well, the shock) can't help control shifts in that direction. Even if it's not touching the ground, if it makes contact 2" sooner, then that's 2" of falling that does not lead to more inertia that must be countered, and the result is that the truck does not go as far in that direction before rebounding to find equilibrium.

That's the viewpoint of weight shifting onto a tire that's in the air vs. touching (or at least closer to touching) the ground. But what about on the up hill side? If the tire is free to drop away some distance before you start getting resistance (effectively transferring un-sprung weight back into the chassis on that corner) then this can be a problem. In fact, it's a common argument FOR leafs vs. coils and especially coil-overs. What happens is that once leafs go past their natural arch (that you see with them lying on the ground) they start to resist further travel. This not only helps control body roll, it lets the unsprung weigh on that corner be used like a counter weight to help keep you from going over. The further that side can droop, the further over you will go before a comparable amount of weight is added to that corner, and the less likely it is to be "enough" (since the chassis if further over the balance axis). So, leafs apply steadily increasing resistance to that droop as they move further into droop. Coils can also help some here if they are "restrained", but will typically apply resistance in a linear fashion. And coil-overs typically just keep pushing the tire away (multi-stage coils will reduce the amount of push as it extends, but it's still pushing) till the shock tops out. Enter the sway bars… Use of a sway bar will not only help prevent/reduce body roll (which is a weight/mass/inertia result), but it will also help transfer un-sprung weight to the chassis on the drooped corner.

Of course, applying the points in the second case to the first case above, this means that it's going to tip to the down hill side sooner! <grin> Lots to think about, and it can't be summed up in a few simple anecdotes or a one line "rule of thumb". The only "one liner" or "simple rule" I can think of that ever applies to suspensions of any kind is that "It is all about compromise and finding the compromise that best suits your needs." Of course to make use of that, you need to THOROUGHLY understand the results and trade-offs of each input variable to make an intelligent decision and get the best results. Designing for optimum performance in more than one area (crawling AND high speed) means many more trade-offs and you need to be even more aware of the details. And it means that a single post like this is not going to provide you much benefit without countless hours of additional reading and research on your part. This just barely gets you started. You need to be able to quantify all these interactions and figure out what that means to your final vision/need before you can make a decision.

Many say, "Don't over think it, just do it!" But frankly, that's silly in the extreme if you really want it "right" and you want that the first time (allowing for a few tweaks that are inevitable). It's quite likely that with a reasonable amount of research you can come up with something that works. And it's not unlikely that you will come up with something that works better than what you have now, especially since most people focus on the "big things" they want and can zero in on a design that addresses those points relatively easily. And they often (incorrectly) reach the naive conclusion that you don't need to learn, research, and know the details. However, all they've really shown is that, "you don't need to do all that work to do better than what you had for the desired purpose". And of course many of the "just do it" crowd wind up with dismal failures where the vehicle will literally flop itself on level ground when you hit the accelerator!

Then again, it may be useful to look at the other side of the coin where you will find something known as "analysis paralysis". That's where I seem to find myself ever time I start looking at my truggy now. Buggy vs. Truggy. Torque tube, vs. 3-link, vs. inverted-reversed 4 link, vs. double triangulated 4 link, vs… I find myself unable to accept the compromises that fall out of any of these designs when applied to my current truggy, which leads me to thinking of a buggy, and realizing I don't have the time, patience, knowledge, or resources right now to build a buggy. Net result: nothing gets done…

As for comments on unclamping the leafs and "controllable travel", I would sorta disagree. I do agree that "the quest for travel" is often WAY overdone by novices and enthusiasts alike. However, I'm not sure exactly what the definition of "controllable travel" means. If you're talking about lateral control of the axle being lost, or excessive axle wrap and waking under (like 3/4 ellips do on the front) because the suspension has gone beyond its design limits, then we agree 100%. But I prefer to think of it as "the compromises exceeded the benefits and net performance suffered a loss". In other words, it's really not "uncontrollable", it's that the "cost outweighed the benefits. On the unclamping leafs, it seems to me that, other than longevity of the springs, there is no reason that this should not be considered. Not necessarily done, but considered. You just have to be aware of the resulting effects, like those expressed in my first 2 paragraphs.

I guess I should stop now. I have more thoughts on this matter, many more actually, but I'm getting tired of typing, and I expect only about half of those reading this will even make it to this point, so I'll call that enough for now…

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Russ

K30 Truggy, 350 TBI, Th350, Doubler, D60/C14, 4.56 Locked, 4" lift, 42" TSLs, 112" WB, almost 90* approach and departure angles.
 
ntsqd
1064 Chase


CK5 Member




Reged: 11/28/02
Posts: 786
Loc: So. CA Re: Jumping your truck [Re: BadDog]
#1262560 - 12/05/04 05:36 PM Edit Reply Quote



YIKES!
The nature of any suspension design that does not have a perfectly flat Roll Axis is for the drooped tire to move towards the center of the vehicle. So while the drooped tire may be usful as "ballast" to counteract any tipping tendency, it would be more useful as ballast were it more towards the outer edge of the vehicle, i.e. limited to less droop.


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Even if it's not touching the ground, if it makes contact 2" sooner, then that's 2" of falling that does not lead to more inertia that must be countered, and the result is that the truck does not go as far in that direction before rebounding to find equilibrium.


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That is reasonable, but does it justify pursuing that last 2"? Only the owner or driver can answer that.


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Designing for optimum performance in more than one area (crawling AND high speed) means many more trade-offs and you need to be even more aware of the details.


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One thing this post has convinced me of is that a crawler will want more low piston speed damping than a racer will. Which means that you either need a rapidly digressing damper curve (not an easy task unless you use a by-pass damper), or you'll have to live with a damping rate compromise.


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Many say, "Don't over think it, just do it!" But frankly, that's silly in the extreme if you really want it "right" and you want that the first time (allowing for a few tweaks that are inevitable).


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That's not just prevelent here, I run into it over on rdc too.


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Then again, it may be useful to look at the other side of the coin where you will find something known as "analysis paralysis". That's where I seem to find myself ever time I start looking at my truggy now. Buggy vs. Truggy. Torque tube, vs. 3-link, vs. inverted-reversed 4 link, vs. double triangulated 4 link, vs… I find myself unable to accept the compromises that fall out of any of these designs when applied to my current truggy, which leads me to thinking of a buggy, and realizing I don't have the time, patience, knowledge, or resources right now to build a buggy. Net result: nothing gets done…


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"Analysis Paralysis" I LIKE that! Hopefully I can remember it to use it when describing my condition.


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I guess I should stop now. I have more thoughts on this matter, many more actually, but I'm getting tired of typing, and I expect only about half of those reading this will even make it to this point, so I'll call that enough for now…


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I did.

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LocosMocos.com

Post Extras:

BadDog
SOL


CK5 Member




Reged: 02/24/01
Posts: 6051
Loc: Phoenix, AZ Re: Jumping your truck [Re: ntsqd]
#1262626 - 12/05/04 06:32 PM Edit Reply Quote



Agreed on all points. Glad you liked the saying. The more I learn, the more sacrifices I see to any choice, the harder I find "picking the right ballance" (I don't want to give up ANYTHING!), and the more that saying applies to me.

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Russ

K30 Truggy, 350 TBI, Th350, Doubler, D60/C14, 4.56 Locked, 4" lift, 42" TSLs, 112" WB, almost 90* approach and departure angles.

Post Extras:

Paxx
The Canadian Kid


CK5 Member




Reged: 02/09/03
Posts: 1119
Loc: Penticton BC, Canada Re: Jumping your truck [Re: BadDog]
#1262902 - 12/06/04 01:01 AM Edit Reply Quote



Thank you guys for the good posts

In my particular case, I am not looking for my vehicle to be "the best" in any of the given fields. It will never be the greatest rockcrawler around. It's simply too big and heavy. But it doesn't have to be, the only time that I go "extreme" rockcrawling is on my yearly trip to Moab. I would be content if I could run 4+ - 5 rated trails. I don't think that it will be too difficult to get my rig to that point. I honestly don't think I am too far off right now if I had a front locker, crossover, and slightly more ground clearance.

As far as the go fast end of things, I won't ever be racing it. I just want to have enough control to be able to cruise around fast comfortably through rough terrain and maybe catch 5-10 feet of air off the odd sand dune without my truck falling apart around me.

For the mud I don't hit it often but when I do the big block and 42's should get me through most of what I'll attempt.

I believe I could quite easily attain these goals and the trade-offs should not be too bad at all. This will basically leave me with a vehicle that would be "the best" for the terrain that I have here which is a pretty good mix of all of the above.

So a long travel suspension, (52's - 63's) made with quality springs such as alcan or deaver with long travel, high quality shocks valved somewhere in between go fast and crawling would be just what I need. I can always tinker with the set-up before a trip to the dunes or Moab etc. but for what I have around here, which is what I wheel 95% of the time the middle of the row set-up sounds more than sufficient.

A question though, will the shocks provide an effect similar to a swaybar? For the go fast stuff the vehicle could start to feel pretty tippy without a swaybar and I would like to conteract this in the best manner for a multi-purpose rig.

Oh and Russ I appreciate posts like the one above with some reading material to them so feel free to reply with a novel anytime.

--------------------
If looks could really kill my profession would be staring

A Proud Member Of The Sheetmetal Gang

78k5 - 355/465/205/d60/14bff-locked/4.10/36x13.50x15 Iroks


Post Extras:

ntsqd
1064 Chase


CK5 Member




Reged: 11/28/02
Posts: 786
Loc: So. CA Re: Jumping your truck [Re: Paxx]
#1262994 - 12/06/04 08:12 AM Edit Reply Quote



I think your plan is very workable. If you can swing it, and they ain't cheap, by-pass dampers will make any trip specific tuning much easier since you don't have to take the dampers apart to tune them.

I won't count on the dampers doing much for body roll. It's true that you could tune them to do this, but then they won't do the other things you want them to do.

I think a better solution is a tunable sway bar. There are a couple designs out there depending on what you want it to do. If it's simply an on/off then something like what's on Robby Gordon's old dez truck would be a good candidate. Picture two torsion bars end to end spanning the width of the truck. There's a pin btwn the meeting ends to keep them aligned. The outer ends have the levers attached to their splines. Where they meet is a sliding splined collar actuated by linkage that runs up to the driver.
Or you could steal the sway bar off the new Dodge 4x4 fullsiize truck being built ala' the Jeep Rubicon. It has a sliding disconnect exactly like an axle disconnect, only on the sway bar.

If you think to want to be able to vary the sway bar's rate then there is at least one way to do that too. Picture one lever as a leaf spring. When it is flat to the ground it bends, which makes the sway bar spring rate very low. When it is on edge to the ground it doesn't bend which makes the spring rate much higher. One of the chassis books has a picture of this design. The one problem with it is that for it to operate somewhere btwn full hard and full soft it needs a cage to guide the outer end of the lever. Otherwise it will deflect laterally and really only be either full hard or full soft. Which may be acceptable.


Just bringing this over from the old boards to keep it all as one post.
 
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